Week 4 at SEED – Laser Cutting, Texas Medical Center, Kenyans in Houston and 4rth of July.

Week 4 has been a vibrant mix of technical milestones, cultural exploration, and unexpected moments that reminded me just how rich and dynamic this internship journey is. To know more about my previous week’s experience, check out my Week 1, Week 2, and Week 3.

Loads of Laser Cutting and research on molding techniques.

We kicked off the week with heavy laser cutting for our water sampling project. The workflow was super hands-on:

  1. Designing parts in SolidWorks.
  2. Exporting as DXF files.
  3. Editing in Adobe Illustrator.
  4. Cutting with precision on plywood and acrylic.

This was my first time using laser cutting extensively in prototyping, and the speed and precision blew me away(They are far more precise than 3D printers[what I’m mostly used to, so I had to iterate a lot at first to get the right tolerancing). I also embarked on a lot of research on molding techniques and materials in preparation for molding for the other project.

Laser Cutting Acrylic with the Epilog Laser Cutter.

Second Design Reviews & Inter teams email updates.

We had our second round of design reviews, which served as a follow-up from Week 3. Each team shared updates on task progress and presented the next steps in our prototyping timeline. It’s exciting to see concepts evolve into tangible solutions each week. At the beginning of each day, every team member was supposed to email each other what they had achieved the previous day and what they would be working on on that given day.

Visit to the Texas Medical Center

I had a swing by visit to one of the hospitals within the Texas Medical Center—the largest medical complex in the world. Its proximity to Rice University and the BioScience Research Collaborative makes it clear why this area is a global hub for medical research and innovation. Walking through those halls was deeply inspiring.

Texas Medical Centre: World’s Largest Medical Complex

A Kenyan Connection

While grabbing dinner at the Servery, I randomly bumped into a Kenyan student studying at Rice! We quickly connected, and he told me about his incredible research at Anderson Biological Labs. I spent a better part of last week’s evening in one of the labs where he was finalizing a research paper for a presentation. Later that week, we went out for tacos, and I got to meet a group of ambitious Kenyans living in Houston. It was heartwarming to experience that connection so far from home.

Left to Right: Mark(Student at Rice), Noah, I, Fred. All Kenyans in Houston.

July 4th – A Star-Spangled Experience Last week

I got to witness one of the highest displays of patriotism I’ve ever experienced—Independence Day celebrations in Houston. As I walked around Rice on Friday evening, the campus was alive with music, barbecues, and laughter. Outside Martel College, residents were grilling, dancing, and vibing, and the celebration energy was contagious. We later made our way to Hermann Park, where crowds were gathered on the grassy hills, sharing food and watching the sunset. The main event was the Houston Symphony’s “A Star-Spangled Salute” at Miller Outdoor Theatre—a magical performance featuring(among many others): America the Beautiful, The Stars and Stripes Forever, Olympic Fanfare and Theme, Tchaikovsky’s 1812 Overture. As the final note rang out, the sky lit up with a spectacular fireworks display, and Americans all around me raised their flags in celebration. What a powerful depiction of patriotism.

On the Miller Theatre Hill, Enjoying the Houston Symphony.

Can’t wait to share week 5 updates!

Prototyping Progress, New Skills & Fireworks

Welcome to my Week 4 update! In my previous blogs, I shared insights into our initial project setups, early challenges, and the exciting progress we’ve made. You can check out my Week 2 and Week 3 blogs to catch up on how my SEED internship has been shaping up so far.

This week brought even more growth as we moved our EARTI and Drain Saver projects closer to real solutions, acquired new technical skills, and even celebrated Independence Day in true American style!

EARTI: Bringing It All Together
After resuming on Monday, our team met with Naveed, our EARTI client, to update him on our progress since our last discussion. We discussed what’s working, the blockers we’re addressing, and how we plan to move forward this week.

Monday Meeting with Naveed


Tuesday
was focused on preparing for our design review with Dr. Holmes, where we showed him our latest improvements and plans. Over the week, we also found a workable solution to pan the entire system by adding a servo motor for rotation, which we successfully mounted to our wooden workpiece.

One big win this week was editing our code to enable preset movements; the user can now select which level or plant tray the camera should move to. We also designed and 3D-printed the camera mount, which holds the Raspberry Pi and camera securely on the moving plate of the belt mechanism.

Another upgrade: we switched from an Arduino to an ESP32. The ESP32 is smaller and makes it easier to communicate with the Raspberry Pi, which means our system is more compact and efficient.

This progress wouldn’t have been possible without the amazing EARTI team; everyone has shown so much energy, compassion, and determination to push this project forward. I’m grateful to be part of such a supportive group.

Working on Earti

 

Drain Saver: Testing in the Real World
For Drain Saver, we started Monday bright and early in the autoclave room, installing our medium-fidelity prototype on the condensate pipes. This prototype was built over the weekend, so it was exciting to see it in place.

Our Medium Fidelity Prototype For Drain Saver

While there, we met Clint, a medical equipment technician who helps maintain Rice’s autoclaves. We explained our idea to reduce how much water the autoclaves use, and he offered us great advice and encouragement. He even shared his number so we can reach out anytime for extra guidance.

By the end of Monday, we returned to the autoclave room to measure temperatures with and without the prototype in place. We compared this new data to our previous baseline and noticed a slight temperature drop, progress, but we know there’s more work to do!

On Wednesday, we had our design review with Dr. Holmes, showing him pictures of the prototype installed and sharing our data. He noticed temperature fluctuations along different points of the pipe, something we hadn’t expected. Together, we returned to the autoclave room to take fresh measurements and figure out what was causing this. Clint helped explain why temperatures varied in certain spots.

Later in the week, Dr. Holmes assigned me to test the small radiator he gave us earlier. I passed hot water through it using a 12V DC water pump, measuring how much it cooled the water down with the help of a fan. To control the pump speed, we used an Arduino, a relay, and a potentiometer, which let us experiment at different speeds and record the temperature drop.

Taking Measurement With The Autoclave

I’m incredibly proud of the Drain Saver team for their hard work, focus, and willingness to test every idea until we find what works best. Special thanks to them for staying locked in all week.

 

Skills Sharpened This Week
This week wasn’t just about testing; it was about learning by doing. I picked up some valuable practical skills:

  • This week, I developed valuable hands-on skills. I learned to use a polishing machine to refine 3D-printed parts, smoothing rough surfaces to achieve a professional finish for components like our camera mount. The process involved carefully operating the machine, adjusting pressure, and selecting appropriate polishing compounds to enhance durability and aesthetics.

    Polishing a 3D printed egg
  • Additionally, I sharpened my soldering skills by wiring connections for the radiator and water pump setup in the Drain Saver project. Using a soldering iron, I carefully joined wires to create secure, reliable connections between the pump, relay, and potentiometer, ensuring stable operation for our cooling tests.

    Soldering at the Elect WorkShop

These small but critical skills, from precise soldering to effective polishing, are adding up, equipping me with practical expertise for tackling complex prototyping challenges in future endeavors.


Independence Day & Community Moments
Thursday ended on a high note with a lovely team dinner, thanks to Elijah, who treated the international students to a great meal.

Image Of Elisha’s Treat

On Friday, we celebrated the American celebration of Independence Day on July 4th. It was my first time experiencing the holiday, fireworks everywhere, full of energy and patriotic pride. It was amazing to see how much it means to people here!

FireWork On July 4th

In all, Week 4 reminded me that teamwork, curiosity, and small steps forward make the biggest difference. I’m so grateful to our supervisors, sponsors, and my fellow interns for making this week productive and fulfilling.

Can’t wait to share what Week 5 holds, stay tuned for my next update! 🚀

 

Week 3 at SEED: Lock-In Mode, Machine Shops & Warm Rains

Welcome back to my blog!

My name is Abraham Mwaura Ngugi, a final-year biomedical engineering student at Kenyatta University pursuing biomedical engineering. My Experience at the Oshman Engineering Design Kitchen as a SEED intern has been nothing short of surreal, and I’m sure you’d want to check out my previous weeks’ blog: Week 1  and  Week 2

Week 3 of the SEED internship at Rice360 was what I’d call a lock-in week—deep focus, full steam ahead, and no shortage of prototyping energy!

Design Reviews

We kicked things off with comprehensive 2-day design reviews for each of my two projects. For both, we presented:
Goal & Design Clarity: Refined project goals, updated design criteria, and tightened constraints. Concept Development: Shared sketches, CAD models, and our rationale behind each proposed solution.
Function Mapping: Broke down components using flow diagrams and step-by-step logic maps.
Prototyping Progress: Built low-fidelity models for new concepts and refined high-fidelity parts from earlier work.
Timeline & Milestones: Outlined key sourcing dates, daily deliverables, and upcoming deadlines to stay on track.

One of the project Design Review with a client

Train to Build – OEDK Fabman Access System

The Oshman Engineering Design Kitchen has a brilliant self-paced training system. Every piece of equipment is tied to your Fabman account, so if you haven’t completed the online training and passed the test, the machine simply won’t unlock.

Fabman Account Flow Diagram

A Trip to the Machining Shop

On one sunny afternoon, I had the chance to explore the Rice Machine Shop with Karl (lab assistant + guru of all things fabrication). We toured:

  • Lathes & Mills
  • Band Saw & Plasma Cutter
  • 3D CNC Mill
  • Drill Presses
  • Grinders and other post-processing tools

Technologies I Tinkered With

PCB CNC Milling – A clever way to prototype circuit boards. I got curious and stopped by another SEED team using the machine… and ended up learning quite a bit.

PCB CNC milling machine

Injection Molding – As part of our newborn care project, we utilized our in-house molding setup to explore high-fidelity prototyping options.

Injection Molding Machine

Weekend Vibes: Rain, Heat & the Rec Center

Houston weather showed us its dramatic side this weekend with some classic summer rains—you know, the kind where it’s raining but still weirdly hot. That gave me the perfect excuse to spend some quality time indoors at the Rec Center working out. I have this 7-day full-body workout routine from YouTube that, combined with the meals that we are getting from the server, I want to see whether I can gain some muscle mass.

Leg Day Workout at the Rice Rec Center

 

It’s amazing how much can happen in a week when you’re surrounded by smart people, great tools, and a common goal. Already looking forward to what Week 4 will bring!
Special thanks to my Sponsor, Mrs. Koehl, through the Rice360 Global Health Institute, for this opportunity.

Week 3 Recap: Building the Future, One Mistake at a Time:

Hey there, and welcome back to my blog! If you’re new here or need a quick refresher, you can catch up on all my earlier updates. This summer, I’m diving into two really exciting projects: one’s a smart egg prototype supporting conservation efforts for the Attwater Prairie Chicken, and the other a vertical inspection camera system to monitor microgreens in an indoor hydroponic farm. Both are fast-paced and hands-on, full of new challenges and plenty to learn.

This past week was a mix of technical breakthroughs, design hurdles, and some well-deserved downtime. From soldering tiny components and refining CAD designs to learning how to use the bandsaw and milling machines, it’s been a busy week that pushed me out of my comfort zone in the best ways.

Whether you’re here for the engineering deep dive or the behind-the-scenes moments, I’m excited to share it all with you. So, let’s jump right in!

Before diving into Week 3, let’s quickly recap: last week, our egg team made great progress connecting the substation wirelessly to Firebase using an ESP32, tested various camera setups for the hydroponic farm, built early breadboard circuits, and documented key design reviews. Building on that momentum, this week we tackled new challenges and refined our approaches across both projects.

Egg Project Progress
This week for the Eggcellent Imposters project, we tested our breadboard connection and saw everything worked, so we decided to solder wires directly to the Nicla Sense ME board to mount it on a perfboard. But after damaging two out of our three boards during soldering (harder than it looks!), we pivoted. Instead, we soldered header pins onto a perfboard, added the Nicla, battery, and tiny optimized resistors (my first time seeing resistors that small!). But then we hit a setback: the circuit was too large to fit inside the egg. I forgot to mention that one nicla sense board cost $50

To fix this, we designed a custom PCB using KiCad before translating the design to the Carvera CNC machine at the OEDK for milling. Since none of us had used it before, an OEDK staff member stepped in to help get the machine ready. But the PCB design wasn’t fully ready by the end of the week, as the staff member also needed to get familiar with the machine and figure out the best way to print smoothly on both sides of our board. Meanwhile, we explored using light PolyLite PLA to 3D print a shell that mimics a real Attwater Prairie Chicken egg and planned out the internal compartments for the circuitry.

Early in the week, we also had our design review with Dr. Holmes, where I drafted our documentation and reviewed it with my team before the presentation. We discussed our problem statement, constraints, CAD sketches, prototype expectations, and a detailed timeline breaking down daily tasks for each group member.

Niclasense soldering failure
A microscopic view of our failed soldering on board
each holes represents a specified resistors
Egg fititings
Inner compartment arrangement of circuitry
The perfboard cicruitry didn’t fit

 

 

 

 

 

 

 

 

 

 

 

 

 

Camera Inspection Prototype Progress
For the light, camera, action team, we kept pushing our camera prototype further. We advanced the vertical inspection camera prototype by configuring it to auto boot so it starts up automatically when powered on. We also set up live streaming via RTSP, matching Navid’s preference for Trollmaster integration. Remembering Navid’s request for night vision and time-lapse, we brainstormed cameras that were waterproof, programmable, and compact, and finally found one that ticked all the boxes, so we ordered it. Navid shared something that stuck with me:

“Don’t cut costs at the expense of reliability.”
It’s something I’ve kept in mind as we choose components and refine our design.

Later in the week, we had our own design review with Dr. Holmes. As the first team to present that day, we shared our mounting design, client feedback, and next steps. Dr. Holmes advised us to build a wooden mock-up to visualize the camera’s fit inside the hydroponic frame. By Thursday, we fabricated that wooden platform, I even learned to use the JET JBS-14 bandsaw to cut the parts! We spent the rest of the week refining the design, brainstorming improvements, and sourcing food-safe materials, ordering a few motors that are relevant to our project and prepping for a higher-fidelity build.

Just before the weekend, we had an SLA printing class, where we tried printing our first egg model on the Formlabs printer. The first attempt failed (classic prototype life!), so the print rolled into next week. Also we went thrifting on Wednesday at the binz store where I got 14 pounds of clothing items for $31

Cutting out wooden part and mounting it well to our 2nd prototype

Weekend rewind: balancing life and academics
Back home, I’m still juggling final-year projects and coursework. My weekend was spent catching up on assignments, studying, and having quick calls with course mates. And because cooking always helps me reset, I made rice and beans with panla fish stew, a true Nigerian comfort meal, while unwinding with some movies.

Rice and Beans with Panla Fish Stew

Week 3 was long, busy, and full of new lessons, but every challenge made it worthwhile.
Thanks for following along, and don’t forget to check out my earlier posts if you haven’t yet!

Stay tuned for next week’s update, where we’re hoping to finally mill our custom PCB, test our camera mount, and see if that next egg print succeeds!
See you soon!

Eniola 🙂

Deepening Our Designs, One Project at a Time

Welcome to my Week 3 update! If you haven’t seen my Week 2 recap, you can catch up here.

This week was all about moving from early prototypes to more refined, testable solutions. Here’s how things unfolded for EARTI and Drain Saver, plus a few moments that made the week extra memorable.

EARTI: Tackling Real-World Details
We started the week strong on Monday by meeting our client, Naveed, at 10 AM to present our first working prototype for EARTI, the hydroponic grow system with a vertically moving camera. Naveed was impressed with our progress and encouraged us to continue, but he also shared concerns about material safety, as the system must be food-safe for hydroponic farming. He suggested helpful ideas which we noted down, and websites to source suitable materials.

Later that day, we had a 2 PM design review with Dr. Holmes. He provided us with valuable feedback on our mounting design, specifically on how to fix the top and bottom mounts inside the actual EARTI structure. He advised us to create a wooden workpiece to visualize and test the mounting in a real-world scenario. Throughout Wednesday, the EARTI team focused on addressing Naveed’s concerns and refining the mounting plan. By Thursday, we mounted our prototype onto the wooden piece to get a realistic sense of how it will fit inside the hydroponic setup.

Cutting of Wooden Parts
Mounting of our Prototype to the Wooden Workpiece

On Friday, we scheduled a follow-up meeting with Naveed for next Monday to ask further questions about his ideas and material suggestions. With each prototype and review, we’re getting closer to a practical, build-ready solution.

 

Drain Saver: Simulating Better Solution
Meanwhile, the Drain Saver team kept busy, too. On Monday, we brainstormed updates for our low-fidelity prototype. We’re working to replace the continuous water flow in the autoclave cooling process with a more efficient cooler or heat exchanger. On Tuesday, we finalized our improved prototype design and had a 2 PM design review with Dr. Holmes. He liked our progress and we recommended we will run simulations to test our ideas before full-scale building which he gave a go ahead. I also powered up a small radiator (a “toy” that Dr. Holmes loaned us) which we plan to use for experiment with cooling hot water, a good learning moment for future iterations.

A small Radiator

So, on Wednesday, we kicked off MATLAB simulations, using different libraries to model how our system could reduce the steam temperature effectively. Thursday was all about testing and comparing. I ran a Fusion simulation to see how heat dissipates in standard pipes versus pipes fitted with finned clamps for extra cooling.

Fusion Simulation

By Friday, we started ordering parts to build a more accurate Drain Saver prototype. Although our simulation results didn’t exactly match the real data from the autoclave pipes, Dr. Holmes advised us to build a working physical model to gather more precise readings. It’s all part of the learning process!

New Skills: SLA 3D Printing
SLA 3D printing
 uses a light source to cure liquid resin into three-dimensional objects by exposing a vat or tank of resin to a light source, which hardens it. On Friday, I joined an SLA 3D printing workshop led by Erin. We learned how to operate the printer, wash, and cure printed parts. It was amazing to see digital designs transform into tangible, precise parts, another tool I’m excited to use in future builds.

Erin during SLA Workshop

In conclusion, I’m so thankful to the SEED sponsors, My team members and mentors(Dr. Holmes & Prof. Michelle) for making all of this possible. Every week is full of learning, experimenting, and connecting with brilliant minds. I can’t wait to see where Week 4 takes us!

See you next week for more updates!

Week 2 at SEED: Prototypes, Ping Pong, and a Dash of Tanzanian Spice

Last week at SEED was slightly shorter thanks to the Juneteenth celebrations, but what we lacked in days, we more than made up for in progress, creativity, and memorable experiences.

Agile in Action — Real-Time Innovation

We continued to push forward with our projects, and I still can’t believe how much we accomplished in just a few days. We embraced the agile approach—failing fast, iterating quickly, and getting early feedback. It was exciting, a bit chaotic, and wildly productive.

Project 1: Cable Management for Immediate Kangaroo Mother Care (iKMC)

After an in-depth conversation with our supervisor, we agreed to shift our focus toward creating a low-fidelity prototype. We wanted something physical we could test and get feedback on—fast.

We spent hours working through CAD designs, 3D printing, and even a little sewing (shout-out to my dad, who taught me how to use a sewing machine when I was younger!). It felt like everything came together as we assembled our first prototype.

On Tuesday morning, we marched to the BioScience Research Collaborative (BRC) to meet our client. The feedback session was insightful—the client was impressed and provided suggestions that sharpened and focused our problem statement (as our supervisor likes to say, “make it succinct!”). We left with more clarity and energy to move forward.

Testing our Low-fidelity prototype at Bioscience Research Center

Project 2: Water Sampling Project – Engineering Vs Hydrology

We also continued work on our automated water sampling system. After testing the previous team’s prototype, we identified several mechanical issues, particularly with the stepper motor, which lacked sufficient torque to properly move and hold the vials.

Our solution? Upgrade the motor and redesign the housing to fit it. I spent some focused hours in SolidWorks, 3D printed the new part, and honestly, seeing it fit perfectly was one of the highlights of my week! We also spent some time making the code, which was initially in one single file, more modular, which included separating the code into different files.

Unidirectional Limit Switch flap; Left-Cardboard Initial Idea, Right-3D printed

Tools & Tech

This week, I also got to use Onshape. Also, they have dedicated machines for anything here at OEDK. I got to use a tools to push in screw studs, No more using a hot soldering iron to push in thread inserts—this machine does it with precision.

Cooking Together – Taste of East Africa

On Friday evening, as part of our team building, we cooked a Tanzanian recipe together at the Martel Kitchen, a cozy space with great vibes and great music. The night was filled with laughter, cultural exchange, and a delicious meal. Who knew team bonding could taste so good?

Eating Together At martel Kitchen

Celebrating Juneteenth – A Moment of Reflection

As part of the Juneteenth celebration, we visited the Buffalo Soldiers National Museum. The exhibitions were powerful, highlighting the history and contributions of Black American soldiers in the fight for freedom, and also American History as a whole. The most thrilling part? The firearm showcase, where we saw the weapons used during the war, and how they were prepared for battle. We also went shopping at Ross, a fantastic shopping space with a unique and genius business model. An unforgettable history lesson.

Outside the Buffalo Soldiers Museum in Houston Texas

Cultural Exchange – Lock in & Ping pong

One of the most valuable parts of SEED has been learning from my fellow interns. The international students from Asia, in particular, have truly impressed me with their focus and work ethic. Their ability to lock in and stay in the zone is inspiring. Oh—and they’re incredible at ping pong.

Rice Wildlife – Bold Squirrels & Bunnies

No blog would be complete without a mention of Rice University’s famously fearless squirrels. They’ll join you for lunch… invited or not. And don’t get me started on the bunnies—adorable, chill, and absolutely photogenic.

Met this Squirrel On my way from Servery, It wanted to grab my apple

Conclusion

This past week was short, intense, and incredibly rewarding. I can’t wait to share what we build next! Special thanks to Rice360 Global Health Technologies and Mrs.Judy Koehl for making this happen.

Week 2 Recap: Eggs, Cameras and Community

Hey there, and welcome back to my blog! If you’re new here or need a quick refresher, you can catch up on everything so far in my earlier posts. I’m currently working on two exciting projects this summer: one, a smart egg prototype that supports conservation efforts at the Houston Zoo, and the other, a vertical inspection camera system designed to monitor microgreens in an indoor hydroponic farm. Both are hands-on, fast-moving, and full of learning curves, just the way I like it.

This past week brought a little bit of everything: deeper technical progress, new design challenges, some much-needed rest (hello public holiday!), and even a weekend filled with cooking, culture, and community. From fine-tuning sensors and building circuits, to sharing meals with fellow interns and wandering through living history, it’s been a week that stretched me in the best ways.

So whether you’re here for engineering, the everyday moments, or the little surprises along the way,  I’m excited to take you through it all. Let’s get into it!

Egg Project Progress
As a quick refresher, our egg prototype is being developed to support conservation efforts for endangered birds, like the Attwater’s prairie chicken. The idea is to track key environmental factors such as light, temperature, and humidity during incubation. That data will be sent wirelessly to a nearby substation, helping conservationists better understand how to manage eggs outside of natural habitats. This week, the egg team focused on getting our substation,  the device that collects data from the egg to connect smoothly to both Wi-Fi and Firebase using an ESP32 board. Like many hardware adventures, it didn’t go perfectly at first, so we spent a good amount of time troubleshooting and brainstorming alternatives (spoiler: Raspberry Pi is looking like a promising option).

We also printed a scaled-up version of the egg using a cream filament, tested how components would fit inside, and started building the breadboard version of our circuit. One of my key contributions was optimizing the photoresistor, and helping lay out the egg’s internal circuitry. On Wednesday, we measured the communication range between the egg and the substation and created both a hand-drawn circuit sketch and a digital schematic using KiCad. To wrap things up, I helped write our design review documentation, reflecting on the progress, lessons learned, and what’s next.

Egg-fittings
Soldering the inner circuitry of the egg with maria

 

 

 

 

 

 

Inspection Camera Prototype
Our first prototype was pretty basic but invaluable, we used aluminum extrusion for the frame, a belt system to move the camera up and down, a retractable power cord, and an old bulky camera mounted on some cardboard. This setup helped us understand how the belt-drive mechanism would work in practice and made us think hard about how to securely fasten the vertical frame to the ceiling. But it quickly became clear the prototype had some limitations. For one, the camera could only pan about 180 degrees, while we needed it to cover at least 270 degrees to capture the full growing area. Also, the bulky camera and the whole prototype were just too large to fit neatly in the space we have.

So, in our second prototype, we kept the aluminum extrusion and belt but swapped out the bulky camera for a much smaller Raspberry Pi camera (though we’re still considering other options). We found some mounting parts online to attach the camera to the cart and to secure the extrusion to both the ceiling and floor of the indoor farm space. We 3D printed these parts and tested their fit, and so far, everything snaps in place nicely.

Because this system needs to work smoothly with the existing Trolmaster software, we programmed the stepper motor that moves the camera up and down, as well as a servo motor that rotates the entire extrusion 360 degrees for full panning. Right now, these motors respond to joystick controls, but once we get access to the Trolmaster firmware, we’ll replace those signals with commands from the software itself, making the whole process automatic. Helena and I also began drafting the design review for this project, documenting both the technical work and the thought process behind our design decisions.

First Protoype
1st prototype pic with helena
2nd prototype

 

 

 

 

 

 

Fusion Class & 3D Design Lessons
Wednesday also came with a creative twist, we had a 3D design class using Fusion 360, where I tried my hand at designing a 3D model from scratch. I created “Umbra,” a vase concept that plays with curves and light, designed to capture the soft shadows that wrap around its surface. It’s not the most perfect model, but it was a great exercise in digital sketching and form exploration. I’m excited to iterate on it and get better with each design.
Outside the class, I also 3D printed a laptop stand and a phone holder to support my devices, a small but satisfying personal project. Unfortunately, the print didn’t quite hold up; the way I sliced it affected its strength, and it started collapsing soon after. Lesson learned, and next time, I’ll be more mindful of how print orientation and infill affect durability.

My imperfect vase (“Umbra”)

 

 

 

failed prints

 

Rest and Cooking Break
Thursday and Friday were public holidays, and to be honest, I was grateful for the break. I had pretty uncomfortable menstrual cramps on Thursday, so I gave myself permission to rest, stay cozy, and take a full day off. Friday was a complete shift in energy, grocery shopping, cooking, and a whole lot of joy. I teamed up with other international interns and our amazing student hosts, Dohoon, Tasia, and Helena, for a cooking session. I mixed and baked brownies from scratch, cooked some beef using good ol’ Nigerian seasoning (Knorr, of course), and helped Tasia fry up fries.The final menu? Chipsi Mayai (a Tanzanian-style fries-and-egg dish), sautéed veggies, cookies, strawberry smoothies, and plenty of laughter in between. It felt like a warm blend of cultures coming together in one happy kitchen.

On Saturday, I visited the Buffalo Soldiers National Museum, which was hosting a family-friendly lawn festival behind the building. There were living history reenactments of the United States Colored Troops, hands-on games, and thoughtful exhibits that brought Black history to life. I left feeling inspired and proud. After that, I made a quick stop at Ross Dress for Less, where I scored a 12-pack of socks for just $9.99, a small win, but a satisfying one! Later that evening, my team and I met up at the OEDK to continue troubleshooting our second camera prototype. While we’re getting closer to something reliable, the session revealed a few more constraints we’ll need to tackle next week.

At the buffalo soldier museum
Cooking was fun!
Great people to eat with

 

 

 

 

 

 

Looking Ahead
This week was the perfect balance of building and breathing. We moved both projects forward, tackled new challenges, and still made time to rest, cook, connect, and explore. I’m learning that engineering isn’t just about solving problems , it’s also about finding joy in the journey and building community along the way.

Next week promises more testing, prototyping, and refining, and I can’t wait to see where it takes us.

Thanks for reading and as always, stay tuned.

Eniola 🙂

 

 

Failure as Fuel: Lessons from Low-Fidelity Prototyping

Welcome to my weekly update as a SEED program participant at Rice University! Building on the exciting foundation laid during my first week, which you can read about here, this week marked a major shift from understanding our projects to actively building and testing solutions. With insights from client meetings, brainstorming sessions, and team discussions, we started tackling real challenges head-on. Here’s a breakdown of my work on both projects: EARTI and Drain Saver, plus some fun community moments that made the week even more special.

EARTI: From Brainstorming to Our First Prototype 
After a solid week of understanding the EARTI project, a hydroponic grow system that needs a vertically moving camera, we officially began developing a solution. We initially settled on a ball screw mechanism, which worked well in theory and early testing. However, we quickly ran into a practical challenge: cost. Scaling this system to cover the full 70-inch vertical height was too expensive with a ball screw.

Ball Screw Mechanism

So, we pivoted. Our team began researching belt-driven mechanisms because it was a cost-effective solution. We developed a low-fidelity prototype using a 40 mm V-slot for the belt-driven system as advised by Dr. Kelvin Holmes. The low-fidelity prototype revealed critical challenges within the 3-inch diameter workspace as requested by our client. Using a 40 mm V-slot exposed space constraints, as it was too large. Alignment and mounting issues surfaced, with the V-slot lacking stable attachment points. The physical prototyping highlighted these flaws, leading us to test a linear rail, which proved too small for reliable mounts.

Our Low Fidelity Prototype

After a lot of trial and error, we struck a balance by switching to a 20 mm V-slot, which gave us the stability we needed without compromising space. We sourced most of our materials from OEDK, including:

  • Pulley system
  • GT2 belt
  • NEMA 17 stepper motor
  • Limit switches
  • Other 3D printed parts

By Friday, we had moved from a low-fidelity model to a working first prototype. The camera isn’t installed yet, but the system moves vertically and includes limit switches that stop the platform at both ends, preventing damage to the motor or overextension.

First Working Prototype

This phase taught us the importance of hands-on prototyping. We discovered technical challenges like mounting alignment, motor positioning, and structural balance that we wouldn’t have spotted on paper. It was an eye-opening and rewarding process.

Drain Saver: Diagnosing the Autoclave Piping System
The Drain Saver project focuses on reducing water usage in cooling steam from autoclave machines. On Monday, we met with the client, who brought in a team of plumbers to help us understand the complicated piping system. Since some pipes were still unclear, we called on Dr. Kevin, who joined us for an on-site visit.
Together, we examined a working autoclave system and sketched out the full piping diagram, giving us a clear picture of how steam is released and cooled. Our goal: bring down the exhaust steam temperature to below 130°F, ideally without continuous water use.

Meeting with the plumbers at the autoclave room

We brainstormed and developed multiple ideas, including:

  • A low-fidelity prototype with a carbon fiber inlet pipe entering a cold-water tank, which absorbs heat from the steam.
    Low Fidelity for Drain Saver
  • A wider outlet pipe to reduce pressure buildup and manage steam flow safely.
  • A thermostatic valve that only releases water when the system exceeds a temperature threshold, solving the issue of unnecessary, constant water flow.
  • Exploring cooling jackets or wraps around the condensate pipe to reduce temperature externally.

We’re still testing and refining these ideas, but it’s exciting to see our concepts evolve into actionable designs.

Learning Through Design: CAD Workshop Experience
This week, I also participated in a CAD (Computer-Aided Design) workshop using Fusion, where I was introduced to the fundamentals of digital modeling by Jason, a rising senior at Rice University. I learned how to use CAD software to design mechanical parts and structures, an essential skill for prototyping and engineering development. The session covered everything from sketching basic 2D shapes to extruding 3D components and assembling multiple parts into a single functional design. It was empowering to visualize ideas on-screen and prepare them for fabrication. I got to design the water bottle given to us by Rice 360, and I look forward to applying these skills in future phases of our projects.

CAD Class Exercise

Beyond the Projects: Cooking, Culture & Community
This week wasn’t all wires and whiteboards, we had plenty of moments to connect and relax as a group. On Friday, we spent nearly three hours cooking dinner together. It was a wholesome evening with eight of us in total: five international students and three others SEED Interns (Dohoon, Tasia, and Helena). Everyone pitched in for groceries, meal prep, and, of course, eating! It was a fun way to bond, share stories, and laugh over our culinary engineering skills.

Cooking and Eating of Friday’s Dinner

Saturday brought more cultural insight. Helena took us to attend a Juneteenth event, where we learned about the history of Black emancipation, the role of Black soldiers in U.S. history, and the significance of freedom celebrations. It was powerful and enlightening. We also visited a local clothing store to check out prices, where I got a belt for $10, which felt expensive compared to what I’d pay back home in Nigeria!

Juneteenth Event

The day wrapped up with a competitive game of table tennis. I played against Dohoon, in which i was beaten three times before I finally got a win in the last round. A great way to end a week full of learning, building, and bonding.

As always, I remain deeply thankful to the generous sponsors of the SEED program. Your support is not only providing us with world-class training, it’s giving me memories, skills, and experiences that will shape my future.

Looking forward to what Week 3 brings!
See you next Sunday

 

My first Flight into innovation, My first week in Houston

I’m Abraham Mwaura, a soon-to-be graduate with a Bachelor of Science degree in Biomedical Engineering from Kenyatta University, set to graduate this August.

Wednesday, June 4th, will forever be one of the most unforgettable days of my life. After months of anticipation, I was finally boarding a plane—not just for the first time internationally, but for the first time ever!

My family and friends were so excited for me, and honestly, I was floating somewhere between disbelief and pure joy. The journey itself? Well, let’s just say it was no short hop: 8+ hours from Nairobi to London, and then another 10+ hours to Houston.

Arrival : (Houston has landed😅)

After a smooth landing at George Bush Intercontinental Airport on a sunny Thursday afternoon, we were picked up and driven to Martel College at Rice University. The 40-minute drive was my first taste of Houston—a blur of highways, trees, and very large pickup trucks.

At George Bush Airport

After stepping outside, I was greeted by a wave of intense heat. I had a mini panic moment—“Is this how hot it gets out here? Will I survive this?” Spoiler alert: I not only survived, I kinda love it now.

We met Michelle in person—she’s the amazing human who has been helping us with travel plans and documentation. Jet lag was hitting hard, but the excitement of being in the U.S. for the first time totally overpowered it. She showed us to our rooms, gave us a mini campus tour, and introduced us to the Rice dining area—aka “The Servery.” Let me just say, the variety of food there is next level.

Orientation, Sunscreen & the Zoo

The next day, we visited the Bioscience Research Collaborative (BRC) and had a super informative orientation with the Office of International Students & Scholars (OISS). They helped us get familiar with life at Rice and what to expect during our stay.

Entrance of the BRC building
Lunch with other interns after orientation

That weekend, we headed to the Houston Zoo. The sun was not playing games, but thankfully, our local host, Helena, saved the day with sunscreen. Apart from sweating through my T-shirt, I was blown away by the architecture and animal exhibits.

 

At the Houston Zoo

First Day at the OEDK: The design playground💖

Monday, June 9th, finally came, and I was buzzing with excitement. We stepped into the Oshman Engineering Design Kitchen (OEDK)—our innovation playground for the next seven weeks. I’ve seen this place in videos and presentations, but walking through it in person? Goosebumps.

At the OEDK Entrance

Dr. Kelvin Holmes, our mentor and supervisor, gave us an engaging introduction to the SEED program, Houston life, and the dos and don’ts around campus. One of the coolest activities was a two-slide challenge:

Slide 1: Photos that represent who you are
Slide 2: Three things you’re bringing to the SEED experience.

Let’s just say, the creativity levels were off the charts. These are the kind of people you want to build with.

Projects, Personality Tests & Pizza

We also had an activity where each team came up with:

  • A team name
  • Core values
  • Team rituals (yes, rituals!)

Then came project introductions. We each completed a survey to express our preferences and took a DISC personality test. I had never taken one before, but wow—it described me with scary accuracy. Dr. Holmes used our results to form balanced teams.

My Two Projects: Real Impact, Real Stories.

I was thrilled to be placed on two meaningful projects:

  1. Kangaroo Mother Care – This project focuses on better managing the tangle of cords and cables used during Immediate Kangaroo Mother Care in low-resource settings. Having spent time in Pumwani Maternity Hospital back in Kenya, I’ve seen firsthand how overwhelming that environment can be for new mothers, especially those with underweight babies. This project hit home.
  2. Water Sampling System – Our second project builds on previous work to design an automated system that can collect water samples from a body of water over time, eliminating the need for physical presence. Simple? Not quite. Useful? Incredibly.
Working on the water sampling project

Teamwork & Laser Cutting? Yes, Please.

With our teams formed, we kicked off brainstorming sessions, developed our project objectives, and mapped out problem statements. We even started establishing team culture—and let me tell you, team dynamics in a cross-cultural, interdisciplinary environment are something else.

Midweek, we were introduced to stand-up meetings—quick daily check-ins on project progress. Between brainstorming, prototyping, and discussions, the week flew by.

We wrapped things up with a laser cutting workshop, where we learned how to use Adobe Illustrator and laser cutters to bring ideas to life.

The Galleria Experience: Skating, Window Shopping & Bonding

To top off the week, we visited The Galleria Mall—a massive shopping and entertainment hub. We tried our feet at ice skating, did some top-tier window shopping (hello, luxury brands), and just enjoyed bonding as a team.

At the Galleria Ice Skate

Final Thoughts on Week 1

This has been one of the most incredible, intense, and inspiring weeks of my life. From adjusting to a new country, tackling real-world problems, meeting brilliant minds, and discovering new aspects of myself, this journey has already left a mark, and we’re just getting started. Special thanks to my sponsor Mrs. Koehl, for allowing me to experience which will mean a lot to an ambitious African kid.

Gratitude to Mrs. Koehl 🙏

Special thanks to my sponsor, Mrs. Koehl, for giving me this life-changing opportunity—an experience that means the world to an ambitious kid from Africa chasing big dreams.

My First Impression: An Unforgettable First Week

My name is Daniel Olatinwo Opeyemi, a beneficiary of Rice 360’s Summer Experience Engineering Design(SEED) and an Industrial & Production Engineering student from the University of Ibadan, Nigeria.

A picture of me

Kicking off my journey to the United States, which began on Wednesday, June 4, 2025, at exactly 11:55 PM, when I boarded my very first international flight, a plane from Lagos, Nigeria, alongside my colleague from the University of Lagos, Eniola. It was an 11-hour flight to Washington, D.C., followed by another 3-hour flight to Houston, Texas. We finally arrived at George Bush Intercontinental Airport around 11 AM on Thursday, June 5, 2025.

The first thing that greeted me was the blazing Texas sun and a friendly driver who had been assigned to pick us up. He drove us straight to Rice University, where we were warmly welcomed by Michelle. She gave us a quick tour of Martel College and showed us our room, where a lovely welcome package awaited. That afternoon, we had a delicious lunch at Sammy’s, located at the student center, with Michelle and Gabriel, a great way to settle in.

The next day, Friday, we had our first official tour of Rice University and a brief meeting with Marjorie from Rice 360°. We also had lunch at the American Island Grill, where we met some of the key people we’ll be working with: Dr. Kelvin Holmes, our supervisor at OEDK(Osman Engineering Design Kitchen); Erin, the lead intern for the SEED program; Helena, a fellow SEED participant; and several others.

Lunch with Michelle, Dr. Holmes, Rice 360 staff & other SEED participants

On Saturday, Helena kindly volunteered to take us to Hermann Park, where I joined the other international SEED interns visiting the zoo. It was fun exploring the park, seeing different animals, and enjoying nature in a whole new environment. Sunday was peaceful. Eniola and I attended church at St. Mary’s Chapel, a perfect way to reflect and prepare for the week ahead.

Visitation to the Zoo at Herman Park

Monday kicked off with great energy and excitement, setting the tone for the rest of the week. We had our official welcome session at the Oshman Engineering Design Kitchen (OEDK), the heart of innovation at Rice University. It was here that I met the full SEED intern cohort, a diverse and incredibly talented group of students from different parts of the world. We began with introductions, each person sharing their background, interests, and what they hoped to gain from the program. After that, we were introduced to the exciting list of design and research projects we could choose from each one tackling real-world problems and offering the chance to make a meaningful impact. To help us form balanced and effective teams, we also completed the DISC personality assessment, which gave insight into our working styles and communication preferences. This thoughtful approach to team-building made it clear that SEED values not just technical skills, but strong collaboration and personal growth as well.

By Tuesday morning, I had been selected for my two preferred projects:
EARTI is an innovative hydroponic farming system designed to optimize plant cultivation in controlled environments. As part of its advanced monitoring capabilities, the system requires a vertically moving camera that can travel along the height of the growing structure. This camera will be responsible for capturing real-time images of the plants at various levels, enabling researchers and farmers to closely monitor growth patterns, detect issues early, and ensure optimal plant health throughout the farming cycle.

Inspection of EARTI Machine


Drain Saver is a sustainability-focused project aimed at minimizing water waste in autoclave systems. Typically, autoclaves release hot steam during their sterilization cycles, which is cooled using a continuous flow of water before its condensate can be safely drained. The Drain Saver project seeks to reduce the volume of water used in this cooling process by exploring alternative cooling methods, improving thermal management, and optimizing system efficiency. The goal is to design a solution that conserves water without compromising the safety or performance of the autoclave.

Visiting Autoclave Room

The rest of the week, Wednesday through Friday, was spent getting to know my teammates on each project, and we also had our first client meetings on each project, where we got to see their workspaces and gain a deeper understanding of the challenges they’re facing. I was impressed by how open and supportive the clients were. I also took part in the laser cutting workshop, where I got hands-on experience using the laser machine. During the session, I learned how the machine precisely engraves designs and cuts through various materials like wood and acrylic using focused laser beams. We were introduced to the design software(Adobe Illustrator) used to prepare files for cutting, and I even had the chance to create and engrave a personalized item. It was exciting to see how digital designs could be transformed into physical objects with such accuracy and speed.

Saturday, June 14, was a highlight of my week. I went ice skating for the very first time with Doohan, Helena, and a group of international SEED students. We also explored downtown Houston and did a bit of window shopping. Stepping onto the ice was exciting, even though I took a few spectacular spills; every stumble was pure adrenaline and so much fun. I can’t wait to lace up and do it all over again!

SEED Interns Ice skating

In conclusion, I’m incredibly grateful to be part of the SEED program. This first week has been a perfect blend of learning, bonding, and exploration. It’s inspiring to witness how real-world problems are tackled here, and I’m looking forward to what the next six weeks will bring.

A heartfelt thank you to the incredible sponsors of this program, your generosity is not just opening doors, it’s transforming lives. Your support is empowering students like me to dream bigger, learn deeper, and grow beyond borders. I’m truly grateful for the opportunity you’ve made possible.

Just one week in, and I already have many stories to tell.

Stay tuned for more this Sunday.