This week marked a transition from proof-of-concept to high-fidelity design as we advanced both the Kangaroo Cable Management and Giant Cheetos Machine projects. With deeper testing, better tools, and a clearer understanding of our design needs, we focused on refining both function and form.
iKMC Cable Management : Toward Final Prototypes
We began by iterating on our IV stand clip design, shifting away from the use of Velcro to explore more durable, adjustable fastening mechanisms. Our goal was to enhance long-term usability and reduce material fatigue from repeated use.
Improved IV Stand Clip No Tubes Attached
New Iteration of IV Stand Clip Design
To ensure our final product would be clinically safe and manufacturable, we researched medical-grade materials suitable for hospital environments. This helped guide our decisions for the next stage of development.
We then transitioned to mold design, where we started creating a positive mold using 3D printing. This printed mold was then used to form a negative mold from silicone, which brings us one step closer to producing a soft, flexible final version of the clip using appropriate materials.
Silicone Casting of Tube Attachment Clip Mold
3D-Printed Positive Mold for Garment Clip Housing
3D-Printed Positive Mold for Tube Attachment Clip
Another exciting development this week was receiving training on the laser cutter machine. We learned how to design parts and operate the machine, which opened up new possibilities for precision-cut components that will support both functional testing and aesthetic refinement.
Hands-On Training with Laser Cutter Machine
Giant Cheetos Puff Machine: Moisture, Torque, and Feeding Flow
With the new smaller motor wheel installed, we resumed extruder testing this time focusing on how moisture content affects product consistency. The results were clear and promising: lower moisture levels produced puffed, brittle, and audibly crispy Cheetos, confirming our earlier hypothesis that low torque was the main issue.
Cheetos Machine Setup with New Wheel and Grits for Testing
White Corn Grits Used in Extrusion Testing
We performed tests at 15%, 10%, 7%, 5%, 2%, and 0% moisture levels, carefully observing each batch’s extrusion quality and physical properties. The improved torque (though still not ideal) led to visible improvements in puffing and texture. However, we observed significant improvements in puffing and texture as moisture decreased with the best results achieved at 0% moisture.
Proud Moment – Holding Our First Successful Giant Cheetos
Our Giant Cheetos
Our next step is to design a controlled feeding mechanism that will provide a consistent flow of grits and help maintain optimal operating conditions. This refinement is essential for achieving reliable, repeatable Cheetos production.
Both projects are pushing us to think critically about real-world constraints from mechanical force to material safety and refine our engineering solutions with every test and iteration. We’re getting closer to robust, field-ready designs, and each challenge brings us one step further.
Molding for iKMC(Immediate Kangaroo Mother Care) – Hands-On Fabrication!
I finally got to apply molding skills I learned a while back—this time for our Kangaroo Mother Care (iKMC) project. The workflow was exciting: we started by 3D printing positive molds, then created negative molds using silicone rubber, and finally poured and cast the final pieces. There’s something deeply satisfying about seeing an idea take shape—literally!
Preparing the Positive Molds for 3D printing
Negative Silicon mold made from pouring Silicone on the positive mold
CAD Modeling & Assembly Builds
This week was also packed with SolidWorks & Fusion modeling. I worked on full assemblies for our water sampling device and designed several components for the iKMC project. We printed and tested some of the new parts—it’s always a joy seeing designs go from screen to physical object!
Snippet of the Water Sampling Device Assembly
Snippet of a kangaroo cable management IV stand
Museum of Fine Arts Visit – Art Meets Innovation
On Saturday, we took a sunny stroll (under that classic Houston heat!) to the Museum of Fine Arts. Along the way, we spotted supercars and stylish architecture—Houston does not hold back on flair! Inside the museum, we explored how artists express complex ideas through their work. It was a refreshing reminder that creativity drives both art and engineering.
At the Museum of Arts
Retail Therapy – Target & Walmart Run
We also took some time to explore Houston’s mega retail spaces. From Target to Walmart, these places are massive! I couldn’t help but compare them to retail stores back home—talk about scale and efficiency.
WalMart Store
Zipcar Adventures
One of the coolest campus perks? Zipcars! With my Kenyan friend (whom I met at the Servery), we rented a Zipcar, cruised to Walmart for a quick shopping trip, and zipped right back to Rice. Simple, smart, and super convenient.
Hey there, and welcome back to my blog! If you’re new here or need a quick refresher, you can catch up on my earlier updates. This summer, I’m diving into two really exciting projects: one’s a smart egg prototype supporting conservation efforts for the Attwater Prairie Chicken, and the other a vertical inspection camera system to monitor microgreens in an indoor hydroponic farm. Both projects are fast-paced and hands-on, full of creative problem-solving and constant learning.
Last week (Week 4) was all about iteration and small breakthroughs: we finally milled our first custom PCB on the Carvera machine, redesigned the traces to avoid short circuits, and polished new 3D-printed egg shells to better house the electronics. For the camera system, we added preset camera movements, swapped from the Pi 4B to a lighter Pi Zero, and switched from Arduino to an ESP32 for better integration, all while testing Bluetooth data flow to Firebase and planning ahead for scaling up.
This week was all about iteration, integration, and real-world checks as both our camera inspection system and smart egg prototype took important steps forward. We refined designs, tackled hardware and software challenges, and made sure what we’re building truly fits the needs of the people and environments it’s meant for
Whether you’re here for the engineering details, design hurdles, or the occasional behind-the-scenes moments, I’m excited to share what came next. So, let’s jump right in!
Egg Progress
On Monday, we got a response email from Ric (our client) confirming his visit to the Design Kitchen. We showed him our recent progress, and he raised an important question about how we plan to power the substation: he suggested either a battery or solar power, definitely no cables running across the field. He also preferred the egg to be polished to level 3, so it better mimics the real Attwater Prairie Chicken egg. We told him we’d get back to confirm when we’d be available to present, ideally before the final project showcase. With the progress we had made so far, we proposed doing a field test on Wednesday, which motivated the whole team to move faster on individual tasks. Beyond just Firebase data streaming, we also improved the website’s UI so it now shows the most recent state of each egg and displays more detailed graphs when clicked.
Ahead of the field test, we debugged issues with the boards, and managed to get one fully finished, with two more in progress. We faced some blockers, like one Nicla sensor behaving as if it were two separate eggs when sending data to Firebase. We also planned website upgrades: integrating the user manual directly into the site, adding a feature to show the egg’s recent movement as well as its latest state, and making the data table downloadable as a CSV. Plus, we worked on making the site less laggy when viewing a larger range of data. By Tuesday, we only had three out of the six eggs fully ready, so we quickly made more level 3 gloss eggs to bring for testing.
Dr. Holmes also suggested I research battery options for the Raspberry Pi substation. I calculated its power consumption and drafted a document estimating the battery capacity we’d need to keep it running over the full 28 days of egg monitoring. After the Wednesday field test, using normal chickens who sat on the eggs, we collected data we could review later, and we also measured the Bluetooth range to understand how close the egg and substation need to be for reliable data transfer.
Ric also mentioned he would like us to prepare a formal presentation for his team soon, so we’re coordinating to schedule that before the final project showcase.
Earlier meet up with Ric before the Wednesday’s live test on chickens
Attwater-Praire chicken eggOur “Tech Egg”2 tech egg underneath the chicken
Live-egg Website
Team Eggcellent-Imposters at Houston zoo testing the tech egg
Inspection Camera Prototype
For a quick reminder, our camera system combines custom hardware and modern web tech to deliver a remote-controlled live streaming experience. The mechanical setup centers on an aluminum extrusion rail that guides vertical movement via a stepper motor and belt, while a panning servo motor and lazy susan base deliver smooth 360-degree horizontal rotation. The camera mount carries a Raspberry Pi and camera module, moving precisely with limit switches and a belt tensioner ensuring reliable operation.
On the software side, the Raspberry Pi streams video in real time using WebRTC, establishing low-latency peer-to-peer connections through a Cloudflare Worker signaling server. Firebase and Fire store secure authentication and data management, while TURN/STUN servers keep connections strong through network obstacles. This architecture lets our clients watch the live stream and control the camera’s position seamlessly via a web interface.
This week, we made solid progress integrating these parts. We ordered new belts, servo motors, mounting brackets, and a camera with an IR filter toggle. We improved the streaming software by building a Python web server to start and stop the stream on demand, saving power and bandwidth. We refined camera presets for automatic movement between plant trays, swapped the bulky Raspberry Pi 4B for a lighter Pi Zero, and started testing wireless charging options for the camera.
Midweek, we visited Navid’s EARTI office to check if our build aligns with the real-world setup. Seeing the space firsthand was invaluable, and Navid’s feedback helped us confirm we’re on track. Plus, Navid treated us to lunch at Pavon Restaurant, where I enjoyed Nutella toast and a banana cream latte, a delicious break amid the hard work.
2nd Medium-Fidelity Prototype of Earti’s Inspection Camera
Beyond the OEDK Life, Food, and Culture
Of course, it wasn’t all work this week. We took a break for some essential shopping at Target and spent a fascinating afternoon at the Contemporary Art Museum, exploring exhibitions that reflected on consumer culture and showcased creative works by teenagers. We also visited the Houston museum of natural science briefly. I also got to unwind outdoors at Houston’s Hippie Hill, soaking in the vibe and recharging a bit.
On the home front, back at martel, I channeled some energy into cooking, experimenting with flavors and dishes from back home. I whipped up a spicy ramen with sardine sauce for a twist, and made Moi Moi with custard, a traditional Nigerian dish often enjoyed on Saturday mornings. To round out the week, I cooked yam and beans porridge, a comforting classic that really hits the spot.
These moments of pause and creativity helped balance the intense project work and reminded me why having a well-rounded week is just as important as hitting technical milestones.
Sumptuous meals i made over the weekend
Spicy Sumptuous Ramen
Moi-Moi
Yam&Beans
Pictures from the contemporary art and hippie’s hilltop
Hippie’s hill top view
Contemporary art museum showcase
Week 5 blended technical refinements with client collaboration and real-world grounding. Between software tweaks, mechanical adjustments, and field testing, our projects moved closer to fulfilling their promise, all while reminding us to balance focus with small moments of joy. Grateful, as always, for my amazing teammates whose creativity and persistence make all these challenges exciting to tackle!
As we move further into our projects, this phase has been all about turning design concepts into physical prototypes, testing their performance, and making critical engineering decisions based on real-world constraints.
iKMC Cable Management: From Concept to Clip
Following valuable feedback from our supervisor, Dr. Kevin Holmes, and our client, Elisha Sanoussi, we revised our initial design by incorporating a clip-to-clip mechanism. In this design, a primary clip attaches securely to the mother’s garment, allowing secondary interchangeable clips to snap into place and hold various medical cables, such as IV lines, CPAP tubes, and NG tubes.
We successfully 3D printed the first versions of both the IV stand clip and the garment clip using a variety of materials PLA, PTU, and ABS to evaluate strength, flexibility, and durability. The IV stand clip can accommodate at least six tubes, while the garment clip holds up to three, allowing better cable organization and supporting comfortable, uninterrupted Kangaroo Mother Care.
First 3D-Printed IV Stand Clip Prototype
Front View of Garment-Attached Clip Prototype
First Iteration of Garment-Attached Clip
Modular Garment Clip with Rotating Lock Mechanism
After assembling the clips, we tested them by attaching different types of tubes to observe how well they held under simulated use conditions. This helped us understand how the clips perform when subjected to real-life tugs, bends, and movements.
Garment-Attached Clip with Tubes Inserted
Clip System with Tubes Attached for Testing
We also conducted Design Review 2, where we presented our improved prototype, shared observations from testing, and received feedback on further iterations. One important suggestion from the review was to make the clip-to-clip design more modular, allowing the garment clip to hold various shapes and sizes of interchangeable cable holders. We are now continuing to iterate on the mechanism to enhance its usability and versatility.
Giant Cheetos Puff Machine: Addressing Speed and Torque
On the Cheetos side, we tackled one of the most significant mechanical challenges: the extruder’s high speed causing low torque, which directly affects the consistency and performance of the puffing process.
Our motor, rated at 3450 RPM and 5 HP (3.7 kW), was running the extruder at approximately 2495 RPM. However, through testing and research, we found that optimal puffing requires an extruder speed of just 350 to 500 RPM. The excessive speed not only leads to low torque but also causes product inconsistencies and motor strain during operation.
Burnt Extruder Screw due to Low Torque and High Speed
Burnt Residue on Die Due to Improper Material Flow
We evaluated three potential solutions:
Purchasing a lower-speed motor with a 1440 RPM rating,
Installing a Variable Frequency Drive (VFD) to regulate motor speed,
Changing the size of the pulleys/wheels to adjust the speed ratio.
We chose to pursue the third option due to its feasibility and cost-effectiveness. The original system had a 7.7-inch pulley on the motor and an 11-inch pulley on the extruder, resulting in the undesired high RPM. We replaced the motor pulley with a 2.8-inch pulley, which reduced the extruder speed to around 878 RPM, a significant improvement, though still above the target range.
Original 7.7-Inch Motor Pulley Wheel
2.8-Inch Motor Pulley Wheel for Torque Adjustment
To accommodate the new configuration, we repositioned the extruder slightly to maintain belt tension and reused the same belt. We also filed down the screw head to increase the gap between the screw and die, improving material flow and reducing friction that previously caused stalling. With the mechanical modifications complete, the machine was prepared for the next phase of testing.
Yellow and White Corn Grits Used in Extrusion Testing
Extrusion Machine Fitted with New 2.8-inch Motor Wheel
Finally, we presented all progress and technical decisions during our Design Review 2, where we explained our speed-reduction strategy, testing observations, and next steps for improving puff consistency through material composition and extrusion control.
These experiences are pushing me to think critically, problem-solve across disciplines, and communicate designs clearly. I’m excited to continue iterating both projects and getting closer to solutions that could make a real-world impact.
Over the past two weeks, our team has been actively engaged in two parallel projects: refining the Cheetos puffing machine and advancing the iKMC Cable Management system for Kangaroo Mother Care (KMC). Both projects, though very different in application, reflect the same spirit of hands-on engineering, thoughtful design, and meaningful impact.
Designing for Connection in Kangaroo Mother Care
Preterm infants are often connected to multiple life-sustaining devices CPAP, IV lines, and nasogastric tubes. These cables can make Kangaroo Mother Care (KMC), a proven skin-to-skin contact method, difficult to sustain. To address this, our team is developing the iKMC Cable Management system, a set of simple, low-cost, and user-friendly tools that help organize medical lines to enable safe and uninterrupted KMC.
We recently presented our progress to our supervisor, Dr. Holmes, alongside client Elisha Sanoussi and a guest.
During our presentation to Dr. Holmes, we shared a design in which a primary clip is mounted on the IV stand to hold up to six cables or tubes, while individual secondary clips are attached to the mother’s garment each securing a single cable or tube.
Team presentation with supervisor Dr. Holmes, client Elisha Sanoussi, and guest attendee during the iKMC Cable Management system design review.
Based on their feedback, we are now pursuing a clip-to-clip mechanism, where a primary clip attaches to the mother’s garment and connects to secondary interchangeable clips, each holding a specific type of cable or tube. This modular approach increases adaptability and personalization for clinical needs.
We have designed multiple clip concepts and are iterating in SolidWorks to determine the most ergonomic, secure, and easy-to-use version. In parallel, we’re exploring molding techniques for scalable production and investigating sterilization methods appropriate for clinical environments.
Focused research and design work during development of the iKMC Cable Management system.
This project has been a powerful reminder that biomedical engineering is not just about building devices it’s about designing with empathy to improve real-life experiences for both caregivers and their newborns.
Optimizing the Puff Cheetos Project Progress
Simultaneously, we’ve continued refining the Cheetos puffing machine, focusing on mechanical improvements to ensure better extrusion performance. A major goal has been to reduce motor speed to increase torque, which is critical for effective puffing.
We also made adjustments to wheel alignment and motion stability. On the electronics side, we developed an Arduino-based system that captures temperature data from three key points along the machine. This system exports the data into Excel files, allowing us to analyze and plot temperature curves during operation.
Setting up the Cheetos puffing machine for extrusion testing.
In our testing phase, we experimented with grit moisture levels at 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, and 45%, carefully observing puff quality and extrusion performance. One key finding is that lower moisture levels require higher torque, which currently limits the effectiveness of our extruder.
Examining our first puffing attempt from the Cheetos machine.
Next steps include making further mechanical adjustments to increase torque and continuing our thermal analysis to better correlate temperature with puffing quality. This process is teaching us how precise control over variables like moisture, heat, and pressure directly impacts food texture and system performance
Cable Management for iKMC : Designing for Simplicity, Comfort, and Clinical Efficiency
Our first project focuses on developing a cable management system to support integrated Kangaroo Mother Care (iKMC), a lifesaving approach that promotes continuous skin-to-skin contact between mothers and their newborns.
In many hospitals especially those with limited resources the cables connected to monitoring devices and life-support equipment often become tangled or obstruct care, reducing safety and comfort for both mother and infant.
To tackle this challenge, we conducted thorough research and observation, concentrating on:
The number, type, and routing of cables used in iKMC environments
Existing cable organization solutions and their shortcomings
Materials such as fabric, Velcro (Velcro), and support structures suitable for clinical use
Now, in the design phase, we are creating multiple concept models using SolidWorks. These models will be 3D printed for evaluation. Our approach is iterative developing a range of functional prototypes, testing them, and refining the design to achieve the best balance of usability, safety, and comfort.
Some concepts under consideration include:
A tray mounted to a support structure or chair to organize and route cables
Velcro-based systems that allow flexible attachment and repositioning
Cloth pins with cable-holding holes, offering lightweight and reusable solutions
A garment-integrated solution with built-in cable channels for wearable convenience
Each concept is designed with clinical workflows, mother-and-child movement, and easy cleaning in mind. We’re excited to move into prototyping and testing in the coming weeks.
Taking cable and tubing measurements using a child model in a radiant warmer setup.
Team member testing the first prototype garment designed for holding a child during Kangaroo Mother Care.
Giant Cheetos Machine : Troubleshooting, Testing, and Thermal Observation
Our second project involves troubleshooting a Giant Cheetos extrusion machine that was producing burnt products and frequently jamming.
To better understand the machine’s behavior, we attached three thermocouples along the extruder barrel to monitor temperature changes during operation. We also used a tachometer to measure the motor’s rotational speed.
Key observations include:
High friction between the screw and certain dies, causing excessive heat and material blockage
Some dies stuck and halted the motor, while others fit better but still failed to produce consistent output
A sample mixture of 50% water and 50% grits extruded briefly, but the motor jammed again
From these findings, we identified critical issues:
Moisture content in the grits is crucial too little water leads to burning and blockages
The 5HP motor running at 3450 RPM is too fast for extrusion and needs to be reduced to a safer speed (350 to 500 RPM)
A small gap between the screw and die may contribute to inconsistent material flow
Next steps include:
Developing methods to safely control or reduce motor speed
Conducting further tests with different moisture ratios to find the optimal mix
Making mechanical adjustments to improve screw-die interaction
Group member attaching a thermocouple on the extruder during testing of the Cheetos machine.
Analyzing temperature and speed data collected from Cheetos machine testing.
Beyond the Projects: Cooking Together
Apart from our technical projects, we had a wonderful opportunity to cook and share a meal together with fellow interns. This experience was a great way to strengthen our team spirit and learn the importance of collaboration and communication in a work environment.
Cooking together helped us bond beyond our daily tasks, exchange ideas in a relaxed setting, and recharge from the pressures of work.
Preparing dinner together with fellow interns as part of our team-building experience.
Sharing a team-cooked dinner with fellow interns after a day of hands-on work.
Reflection
These past two weeks have reinforced that engineering is not just about building things it’s about deeply understanding real-world problems and solving them with empathy and creativity.
Whether improving cable safety in neonatal care or troubleshooting mechanical and thermal challenges in food extrusion, these projects have strengthened my design, problem-solving, and user-centered thinking skills.
This experience reminds me why I chose biomedical engineering: to create practical solutions that improve lives.
Have you ever wondered what it takes to push a prototype from a rough idea to a near-finished solution in just a few weeks?
Welcome back to my Week 5 update from Rice University’s SEED program! If you’re just joining my journey, I highly recommend checking out my previous blogs to see how my team and I moved from brainstorming sketches to building real solutions with real impact. This week was all about fine-tuning, testing smarter, and ensuring our designs are ready for the next big steps, all while acquiring new skills and enjoying some well-deserved fun along the way.
EARTI: Leveling Up the System This week was all about bringing our EARTI camera system closer to reality and refining the details that make the difference between a messy prototype and something ready for real-world use. I kicked things off by polishing the preset movement feature, so the camera now glides automatically to any level the user selects, smooth, simple, and repeatable. To make this happen, I wrote some Arduino code. We SLA-printed a custom glide for the Raspberry Pi Zero, which will handle signals to the ESP32 that controls all the vertical movement and panning.
Arduino preset code development for system control.
Wire management was next on the hit list, something that’s easy to overlook but critical for a moving system like this. We brainstormed clever solutions like retractable cables and drag chain carriers to keep wires neatly tucked away and out of trouble while the camera slides up and down.
Drag chain installed for organized cable management.
Midweek, we got a boost of clarity and motivation when we visited EARTI’s office to meet Naveed and his partner. It was great to finally share our progress face-to-face, talk through some of our biggest blockers, and pitch our plan for a custom web app to control the whole setup, since TrollMaster stayed silent for five weeks! They gave us the green light, and the lunch treat was a bonus, trying monkey bread for the first time was definitely a highlight I won’t forget.
With the plan clear, we moved fast, ordering a 70-inch aluminum extrusion and a new food-safe polyethylene belt tough enough to handle the humid conditions in a hydroponic grow system. By the end of the week, we’d torn down our old prototype and rebuilt a taller, sleeker version, complete with the new glide and a belt tensioner for smoother motion. We mounted everything on a sturdy wooden base, thanks to the hands-on help from Erin and Professor Bisesti.
New prototype featuring extended aluminum extrusion and precision-cut wooden mounts.
None of this would have come together without the drive and teamwork of the whole EARTI crew. Every idea, every fix, every bit of energy this week moved us closer to a working solution we can be proud of.
Drain Saver: Smarter Cooling & Smart Monitoring This week, our Drain Saver project made real strides as we tackled the challenge of cooling the autoclave steam without wasting water, and with more reliable data to back up our ideas.
It started with installing our newly arrived finned clamps onto the condensate pipes. With the clamps in place and the small radiator hooked up to a p//ump, we tested how slowing the pump’s speed would affect the cooling, it worked, but not quite enough. We saw a temperature drop of about 20°C, which was a good start but still far from our goal of dropping the pipe’s 300°F steam down to around 120°F.
Finned clamp installation for enhanced heat dissipation.
The real hurdle was getting precise, repeatable measurements, working by hand with extreme heat isn’t exactly fun or foolproof. So, I built a smart solution: I wrote Arduino code to link up thermocouples, feed live temperature readings to the Arduino IDE, and store the data for easy analysis. Now, instead of standing there with a thermometer, we can let the system monitor itself, saving us time and giving us better data.
But we didn’t stop there. We brainstormed how to boost cooling even more and came up with an extra push: adding two fans to the finned clamps to pull heat away faster. I updated the Arduino again, added an SD card module, and made sure it saves all readings in a neat CSV file, ready for Excel.
Image of dual fans with Arduino and SD card module.
By the end of the week, our upgraded setup, three thermocouples reading input, output, and ambient temperatures, plus fans pulling extra heat, dropped the pipe temp from 90°C to about 25°C. That’s a massive improvement and a big step closer to hitting our target without water. Best of all, the device can run on its own, logging temps while we get other work done. Seeing the numbers line up exactly how we hoped was a real win for everyone.
Data graph showing finned clamp performance without fan assistance.
Data graph illustrating finned clamp performance with active fan cooling.
I can’t shout out the Drain Saver team enough, everyone brought smart ideas, patience, and hustle to keep pushing this project forward, test after test. Progress like this doesn’t happen by luck, it happens because people stay locked in.
Skills Gained This week, I gained practical skills that will benefit future projects. On Tuesday, Erin introduced us to a poster-making workshop, where we were tasked with creating posters for each project, due the following Monday. I also learned to use wood lathe machines in the wood workshop, thanks to Erin and Professor Bisesti’s guidance. Operating the lathe required precision to shape the wooden workpiece for Earti’s new extrusion, enhancing my fabrication skills and confidence in handling workshop tools.
Precision wood cutting for EARTI fabrication.
Beyond the projects, this week was packed with memorable moments. On Tuesday, I visited the Rice post office to pick up a package for a friend. On Wednesday, we welcomed Mr. Huff, a sponsor of Rice University’s OEDK (Oshman Engineering Design Kitchen). We showcased our projects, and he offered valuable feedback and encouragement. That same day, we celebrated Dr. Holmes’ birthday with cakes brought by Tasia, Mr. Huff and Dr. Holmes enjoyed them, and we all had a slice! On Friday, we met with Emily and Mitchell to prepare for our upcoming Chevron presentation next week, discussing expectations and preparations. I’m excited for this opportunity! Over the week, we also visited Walmart, Target, HEB, CVS, and Walgreens for supplies.
On Saturday, thanks to Helena, Dohoon, and Tasia, we visited the Museum of Science and the Museum of Art. It was a fun and enriching experience, making the week even more special.
Images captured at Houston Museum of Natural Science and Arts.
Week 5 has been packed with breakthroughs, lessons, and good memories. A big thank you once again to all our sponsors, mentors, supervisors, and my fellow SEED interns, your support keeps us moving forward, learning, and growing every day.
Let’s keep the energy up for the final Two weeks, see you in my next update!
Hey there, and welcome back to my blog! If you’re new here or need a quick refresher, you can catch up on all my earlier updates. This summer, I’m diving into two really exciting projects: one’s a smart egg prototype supporting conservation efforts for the Attwater Prairie Chicken, and the other a verticalinspection camera system to monitor microgreens in an indoor hydroponic farm. Both are fast-paced and hands-on, full of new challenges and plenty to learn.
This past week was all about iteration, unexpected pivots, and seeing our prototypes come to life piece by piece. From finally milling our first custom PCB and polishing new egg shells, to adding preset camera movements and swapping boards for a more efficient design, it was a week packed with small wins and bigger lessons.
Whether you’re here for the engineering deep dive, the design challenges, or the little life updates beyond the lab, I’m excited to share it all with you. So, let’s jump right in!
Egg Project Progress
We finally got the PCB from the Carvera mill machine! It felt like a huge step forward. But once we tested it, it still didn’t quite fit inside the egg shell. After trimming and slightly resizing the design, it finally fit neatly. During soldering, though, we discovered the traces were too close together — the solder kept bridging across lines, leading to short circuits. So, we redesigned the PCB again with wider traces to make soldering cleaner and more reliable. We also created a new 3D egg model with internal compartments to better stabilize the circuitry inside, and after printing, we polished the outer shell with the polisher machine to get a smoother, more realistic finish.
Since we need to make six eggs for our client, I focused on debugging PCB connections for two eggs this week. We also emailed Ric (our client) inviting him to visit and see how the eggs look at different polishing levels. Aside from the electronics and physical design work, we started testing how the substation (our Raspberry Pi) receives data from the PCB circuitry via Bluetooth and then sends that data to Firebase, which updates our website.
We successfully got the data stored in Firebase! It wasn’t fully decoded yet, but seeing the pipeline from hardware to database working felt like real progress. Finally, we started sketching ideas for the website UI, brainstorming features like adding an option for Rick to easily replace or add new eggs in the system, monitoring humidity and temperature, when a chicken sits on the egg during incubation periods and if the egg is being rotated during the process.
Big PCB
Trimming the big PCB
Carvera Milling Machine
Firebase data
Soldered circuit with niclaEgg in polysher
Eggcellent Imposters
Inspection Camera Prototype
At the start of the week, we had a client meeting, and Navid reminded us:
“When designing, don’t think about cost, think about reliability.”
This week felt like one big step forward, not just in building, but also in rethinking what’s possible for our vertical camera system inside EARTI.
At the start of the week, we clarified some key design constraints with Navid and discovered we actually have about 7 inches of vertical space at the top, instead of being limited to a 3-inch circle. That meant more room to add servo motors for panning and sturdier mounts. Plus, humidity at the top turned out to be less of a problem than we thought, staying around 46–50% thanks to the fan. Later, we showed him our prototype, and he liked seeing the smooth vertical camera movement on the belt-driven system.
By the end of the week, we had a functional prototype combining vertical motion, camera streaming, and controls. We swapped the Raspberry Pi 4B for a lighter Pi Zero, and tested a new camera with an IR filter. On the software side, we set up an RTSP stream viewable on any device on the same Wi-Fi network, and built a Python web server so users can start or stop the stream when needed. We also created preset camera positions so it can move automatically to specific plant trays.
Beyond building, we worked on next steps: sketching a servo bracket for CAD, researching belt and bracket systems, and buying parts to scale the design to its actual size. We switched from Arduino to an ESP32 for better communication with the Pi, and started planning how to merge Bluetooth, streaming, and motor control into one system. Finally, we prepared to install the prototype into the real EARTI frame to spot blockers early and tested the Pi Zero 2 W to confirm it meets our needs.
Towards the end of the week, we were reminded about preparing a project poster and pitch for the upcoming OEDK conference, which was a great nudge to pick up our work pace and keep everything moving forward.
Another meet-up with Navid
A little life outside the lab
Friday was July 4th, Independence Day in the USA, so it was a public holiday! I spent it shopping for a new phone at the Apple Store and Micro Center with a fellow intern, Rahma. Later, we grabbed food at McDonald’s and watched the fireworks from Hermann Park. It was such a lovely weekend break, and Sunday was my rest day to recharge and catch up on some academic commitments back home in Nigeria.
3d pring casing for my iphone
Texas is fire
Sumptuous BurgerPerformance at Hermann park hills on July 4th
This week was a great reminder that engineering is a cycle of designing, testing, and refining, and it’s so rewarding to see each prototype get better, step by step. Grateful, as always, for my amazing teammates whose creativity and persistence make all these challenges exciting to tackle!
My Journey to Rice University: A Grateful Beginning to an Unforgettable Internship
My name is Edward Lowassa Ndonyo, a recent graduate from Muhimbili University of Health and Allied Sciences (MUHAS) in Tanzania, where I earned my Bachelor’s degree in Biomedical Engineering with First Class honors. In addition to my biomedical training, I also have practical experience in electrical installation, CCTV systems and lighting decoration and design. I’m also skilled in Microsoft Office, MATLAB, programming languages like C, C++, Python, JavaScript, as well as HTML, CSS, Django for web development and AutoCAD for electrical design.
📘 Visual overview of my final year project (click to expand Project summary)
Project Title: Management System for Prenatal, Postnatal and Pediatric Clinic
Project Overview:
This project, developed by Edward L. Ndonyo at Muhimbili University of Health and Allied Sciences, presents a comprehensive web-based management system designed to digitize and streamline healthcare services for prenatal, postnatal, and pediatric clinics in Tanzania. The system addresses critical challenges in Tanzania’s manual healthcare system, where over 80% of maternal deaths are attributed to inadequate maternity care and preventable complications.
Problem Statement and Motivation:
Tanzania’s healthcare system currently relies on paper-based record keeping, which creates significant barriers to effective patient care. The manual system suffers from multiple limitations including data accessibility issues, increased vulnerability to errors, difficulty in tracking patient records, challenges in statistical analysis, and inability to implement automated reminders for appointments. With 2.6 million infant deaths annually worldwide (80% preventable) and 800 daily maternal deaths from preventable causes, the need for an efficient digital solution is critical.
System Architecture and Technical Implementation:
The system was developed using Django 4.2 as the backend framework, with HTML5, CSS3, and JavaScript (ES6+) powering the frontend interface. The architecture implements a Relational Database Management System (RDBMS) with carefully designed entity relationships including one-to-many and one-to-one connections between patients, visits, medical records, and healthcare providers.
Database Design: Structured to efficiently manage, validate, and secure patient data with unique identifier generation for each child.
User Interface: Intuitive web-based interface designed for healthcare providers with minimal technical training.
SMS Integration: Infobip API integration for automated appointment reminders and notifications.
Analytics Tools: Python-based data processing using Pandas and Matplotlib for visualization and reporting.
Task Scheduling: Celery and Celery Beat for managing asynchronous tasks and appointment scheduling.
Core Functionality Includes:
Patient Data Management: Digital profiles for mothers and children with accurate, validated record keeping.
Appointment and Visit Tracking: Automated tracking and SMS reminders to improve clinic attendance.
Automated Notification System: SMS for confirmations, reminders, and follow-ups.
Growth and Development Monitoring: Visual growth charts and vaccination tracking.
Data Analytics and Reporting: Dashboards, regional statistics, and PDF report generation.
Birth Certificate Integration: Generates birth certificate application files with potential for RITA integration.
The images below showcase key aspects of the project, including the system’s workflow, child growth monitoring charts, patient follow-up interface, and a snapshot from the final year project presentation.
Presenting my Final Year Project
Table show List of Mothers who received SMS reminders but missed their clinic appointments
Child Growth Chart Generated by the System
Flowchart of the Prenatal, Postnatal, and Pediatric Clinic Management System
This summer, I was honored to be selected as one of the five international interns for the Rice360 Global Health Technologies Internship Program at Rice University in Houston, Texas. This opportunity has been a life-changing step in both my academic and professional journey, a chance to grow, learn, and contribute meaningfully alongside brilliant minds from around the world.
Getting Here: From Tanzania to Texas
Thanks to the generous support of our sponsors and the coordination of the Rice360 team, my travel from Dar es Salaam to Houston was smooth and exciting. I departed on June 4, 2025, and after a brief connection in Amsterdam, I arrived in Houston on June 5. The following day, we were warmly welcomed with a wonderful group lunch alongside the other international interns, Michelle, and other team members. That same day, we toured the Rice campus to get familiar with the university, a beautiful and inspiring place that would become our new workspace.
Boarding Pass from Dar es Salaam to Amsterdam – The First Step of My Journey to Rice University
Boarding Pass from Amsterdam to Houston – Crossing the Atlantic to Join Rice360
Welcome Lunch with International Interns and the Rice360 Team
Exploring Houston
On June 7, we had a chance to explore the city. We visited the Houston Zoo and Hermann Park, where we bonded as a group and enjoyed our first real weekend in this new environment. It was the perfect way to relax and prepare for the exciting work ahead.
Walking Through the Tunnel at Houston Zoo
At the Elephant Exhibit – Houston Zoo
The SEED Program Begins
The official kickoff of the internship program, SEED (Summer Experience in Engineering Design), took place on June 9. We were introduced to our wonderful supervisor, Dr. Kevin Holmes, and received an overview of the projects we’d be tackling over the summer. Representatives from our client organization joined us to present real-world problems in global health that required innovative solutions.
The next day, we were divided into teams, and I was assigned to a group working on two fascinating projects:
Cable Management in iKMC (improved Kangaroo Mother Care) – focused on organizing and securing cables for medical devices in neonatal care settings.
Giant Cheetos Machine – a creative engineering challenge to build a fun, interactive mechanism inspired by Cheetos snacks.
Design Thinking in Action
From June 11 to June 13, we dedicated our time to brainstorming, conducting deep research, and making direct observations to understand each project from all angles. We discussed feasibility, user needs, potential constraints, and worked toward identifying the most effective and impactful solutions. It was intense but fulfilling work, exactly what I hoped for from this internship.
Measuring Speed and Temperature at Key Points on the Cheetos Machine
Getting Familiar with the 3D Printing Machine at OEDK
Conducting Research on Cable Management for Immediate Kangaroo Mother Care (iKMC)
💖 A Heartfelt Thank You to Mr. Kamal and Mrs. Eleanor Shah
None of this would be possible without the generous support of my sponsors, Mr. Kamal and Mrs. Eleanor Shah, who made this internship a reality for me. Your investment in global health and education is having a direct and meaningful impact. I am truly grateful for the opportunity to learn, grow, and contribute in such a world-class environment. Your support is not only helping shape my future, but also the lives of those I aim to serve through biomedical innovation
Hi, I’m Rahma Kahindi, a second-year Biomedical Engineering student from the Dar es Salaam Institute of Technology in Tanzania. I’m incredibly honored to be part of the SEED Internship Program at Rice University this summer and deeply grateful for the generous sponsorship of Ms. Heidi Carson, who has made this opportunity possible.
This is my first time in the United States, and I’d love to share how my journey began and what the first week has been like. It’s been full of learning, connections, and exciting experiences.
My trip began late on June 4th when I departed from Dar es Salaam at 23:15 on a KLM flight to Amsterdam. After a layover, I boarded another KLM flight and landed in Houston on the morning of June 5th. The Texas heat welcomed me but even more warmly, so did the SEED team!
We were picked up by a friendly driver and taken straight to Rice University, where we met Michelle, our SEED coordinator. She gave us a tour of Martel College, our dorm, and we had lunch at the student center. It was wonderful to meet other interns and get a taste of American campus life.
Welcome Lunch with International Interns and the Rice360 Team
On one of our first days, we had lunch with fellow interns and the students we’ll be collaborating with this summer. It was such a fun and welcoming experience we shared stories, laughed together, and really started to bond as a group.
A meaningful lunch shared with fellow SEED interns and Rice students great conversations, new friendships, and inspiring connections.
We were also introduced to the Rice360° team, including Dr. Kelvin Holmes, who leads our work at the Oshman Engineering Design Kitchen (OEDK). I’ve already begun collaborating with an amazing team of students and mentors from different backgrounds and disciplines.
Projects I’m Working On:
We received our project assignments on Monday, and I couldn’t be more excited! I’m part of two meaningful engineering teams working on:
Egg Brooding & Monitoring System (The Eggcellent Imposter)
This is a conservation technology project where we’re developing a smart egg that mimics the behavior of real Attwater Prairie Chicken eggs. It monitors key parameters like temperature, humidity, and rotation to help protect this endangered species.
Autoclave Water Conservation & Heat Mitigation
In this project, we’re focused on designing a system that reduces water usage and heat emissions from autoclaves used in healthcare especially in low-resource environments. It’s all about sustainable, smart healthcare technology.
These projects are an amazing fit for my biomedical background, and I’m thrilled to apply both technical knowledge and teamwork in real-world problem-solving. We’ve even had early meetings with our clients, and their passion for their communities makes the work feel even more valuable.
Over the weekend, we got a chance to rest, explore Houston, and try new foods. One of the most exciting parts was our visit to the Houston Zoo, where we saw so many animals up close for the first time. It was both fun and eye-opening to learn about wildlife in a completely new environment!
A fun-filled afternoon at the Houston Zoo with my fellow SEED interns discovering nature, bonding, and making unforgettable memories
One week in, and I already feel more confident, more curious, and more connected. I’m deeply thankful for this opportunity to grow, both personally and professionally and to contribute to projects that truly matter.
A heartfelt thank you to Ms. Heidi Carson your support is changing lives, and I’m honored to be one of them.
One week down. Six more to go. Let’s make it count!