Week 7 – The Grand Finale: Pitch Day, Pack-Up, and Parting Words

Wrapping Up the Work

We kicked off the week by putting the final touches on our projects. For the Autonomous Water Sampling System, our team finalized the casing, tested the full system, and carefully packaged it for handover. Over in the Kangaroo Mother Care team, we completed user testing and did final assembly and packaging as well. This wasn’t just about physical builds; we were also cleaning up our documentation, verifying specs, updating Git folders and slide decks, and preparing everything for our clients: Dr. Mark Torres (water sampling) and Elisha (KMC).

Assembling Parts for Kangaroo mothercare Project

Practice, Polish, Present

The big pitch day was approaching fast, and we all knew the week ahead would be intense. Monday and Tuesday were full of mock presentations, poster tweaks, and late-night rehearsals. We gave each other feedback, but more importantly, our supervisor, Dr. Kelvin Holmes, gave us some game-changing insights into presenting with clarity, confidence, and connection—lessons I’ll carry forward beyond SEED. Everyone pitched in. We divided roles, supported each other, and ensured our teams ran like well-oiled machines. If there’s one thing I’ve learned, a great product means nothing without great communication—and a great team behind it.

Presentation practice at the OEDK Basement

Thursday – Demo & Presentation Day at the BRC

Thursday arrived. Nerves? Yes. Excitement? Absolutely. We made our way to the BioScience Research Collaborative (BRC) with prototypes, posters, and everything in between. Within minutes, the room was buzzing. Engineers, doctors, faculty, and guests gathered as we stood beside our work—ready to pitch, share, and answer every curious question. Since each of us had contributed to two projects, we had to rotate between stations—stepping in and out to present both solutions. It was as energizing as it was rewarding, and the feedback we received made the long hours feel incredibly worth it.

Presentations at the Bio-science Research Collaborative

Friday – Emotions, Superlatives, and Goodbyes

Friday at the OEDK was the real full stop. We cleaned our stations, handed over the final products to our clients, and reflected on just how much we had accomplished in seven short weeks. Then came one of the most fun surprises of the summer: the SEED Superlatives—a vote-based awards ceremony where we laughed, celebrated each other’s quirks, and created one last round of unforgettable memories. We wrapped up with one final team lunch at Local Foods, where we shared stories, future plans, and dreams over delicious plates. There were hugs, laughs, gifts, and heartfelt goodbyes. Michelle Nodskov, our incredible host, coordinator, and SEED’s behind-the-scenes superhero, gave us all one last surprise—and reminded us of the deep, intentional care that defined this whole experience.

Superlatives Presentations
Picture With Michelle Nodskov at Local Foods

Full Circle

On Saturday morning, I packed up my bags and boarded the flight home. By Sunday night, I was back in Kenya—carrying with me a wealth of experience, some 3D printers, deep friendships, and an even stronger desire to build solutions that matter. SEED wasn’t just an internship—it was a launchpad. I’m beyond grateful.

British Airways Airline at Heathrow airport on my way to Nairobi

Week 6: Experiencing the Journey: From Pre-Showcase to Chevron Visit

This week was filled with meaningful preparation, collaboration, and exciting previews of what’s ahead. Although the Internship Showcase is officially happening next week, we had a pre-showcase poster session that allowed us to present our work, engage with visitors, and receive insightful feedback. I enjoyed explaining our project, especially the goals and impact of our Autoclave Water Conservation & Heat Mitigation system. It was a valuable rehearsal that boosted our confidence ahead of the big day.

To mark this milestone, we received our official 2025 SEED Intern t-shirts, which made the entire experience feel even more real and united. A professional photographer visited us for a group photo session, capturing both the full intern cohort and our individual project teams. It was a joyful moment and a reminder of the strong community we’re building here.

On the technical side, our autoclave group worked on improving thermal efficiency by gluing the fins onto the pipes, strengthening our design’s ability to dissipate heat more effectively. It was hands-on, precise, and deeply satisfying to see the progress up close.

We also finalized and printed our project posters ahead of the upcoming showcase. The entire process summarizing our goals, methods, and findings visually helped us reflect on our journey and the challenges we’ve overcome.

To end the week, we had the privilege of meeting Chevron, one of the major sponsors of this program. We shared our project ideas and received encouraging feedback. It was inspiring to connect with interns from other institutions and see how widespread the impact of this internship truly is.

I’m looking forward to the full showcase next week, and I’m proud of the work our team has done so far!



A group photo of all 2025 SEED interns wearing matching blue t-shirts.
SEED 2025 Interns posing proudly in their official internship t-shirts.

Week 5: Smart Solutions, Cool Progress & Great Memories

This week brought steady progress and new experiences in both of my internship projects: Eggcellent Imposter and Drain Saver. Our focus shifted toward shaping physical components and integrating them into functional systems.

Eggcellent Imposter: Client Visit and Live Testing

This week, our team had the opportunity to present our progress to our client during a classroom visit. It was a valuable moment to receive direct feedback and discuss the direction of the project.

After our presentation, we regrouped to reflect on the feedback and brainstorm next steps for improving the design.

Later in the week, we went to the Houston Zoo to conduct live testing of the egg prototype with chickens. We also gathered behavioral data and environmental insights relevant to our design.

The testing experience gave us a clearer picture of how the chickens respond to the egg device in a real-world setting.

Drain Saver: High-Fidelity Prototype and Performance Data

Our team made major strides on the Drain Saver project by installing a high-fidelity prototype on the condensate pipe. This setup allowed us to gather realistic data and observe system behavior in near-final conditions.

With the setup in place, we began running tests to measure the system’s effectiveness in reducing pipe temperature.

The data validated our design choices and guided us on fine-tuning the setup for better performance.

Weekend Wonders: Museum and Henna Time

To unwind after a productive week, we visited the Museum of Fine Arts Houston, where we explored art, culture, and history together. The vibrant exhibits and shared stories made for a fun and inspiring experience.

Another highlight was when I got to draw henna tattoos for my friends, a personal skill I enjoy sharing. It was a great way to bond and showcase part of my creative background.

My friends loved the henna designs, and I was proud to bring a bit of my culture to the group.

Weekly Reflection

This week emphasized the value of external feedback, real-world testing, and team coordination. From client visits and chicken coop experiments to data collection and museum adventures, every moment added depth to my internship journey. Sharing my henna art reminded me how creativity connects us. Looking forward to more discoveries ahead!

Week 4: Celebrating Progress Under the Stars

This week brought steady progress and new experiences in both of my internship projects: Eggcellent Imposter and Drain Saver. Our focus shifted toward building physical components and testing them in realistic conditions.

Eggcellent Imposter: Shaping, Polishing, and Housing the System

In our egg project, I continued polishing the 3D-printed egg shells to improve their finish and fit. Making sure the shells look realistic and smooth enough to resemble actual eggs has been both fun and challenging.

Alongside polishing, I designed and 3D-printed a compact case to hold multiple eggs in place securely. This structure will help in organizing and stabilizing our system during field testing.

To improve internal hardware fit, I also milled a custom PCB based on our final circuit design. This allowed the circuit to sit neatly inside the egg a critical step in making our device both compact and functional.

After completing the integration of the internal electronics we moved on to egg shell polishing and designing the protective case.

Drain Saver: Medium-Fidelity Prototype in Action

For the Drain Saver project, our team created a medium-fidelity prototype that reflects the updated design for cooling autoclave condensate. We tested it by attaching it directly to a hot condensate pipe, and began monitoring its behavior in real conditions.

After days of hands-on building and testing in the lab, we wrapped up the week with a fun and colorful celebration outside the workspace.

A Sparkling Break: Fireworks Experience

After a full week of prototyping and testing, we had a chance to relax and attend a fireworks show — a bright and colorful end to a productive week. It was a great moment of bonding with fellow interns and a reminder to celebrate progress both big and small.

This week reminded me how hands-on work brings design ideas to life. Whether it was polishing egg shells, milling PCBs, building cases, or testing prototypes, each activity taught me something new about engineering in action. I’m excited to continue refining and testing these systems next week!

Week 3: Prototyping in Progress

This week, i spent a lot of time working with my team on improving our hardware design for the Eggcellent Imposters project. After confirming that everything worked perfectly on the breadboard, we attempted to move our components onto a perfboard. Our original plan was to solder the Nicla Sense ME board directly to it, but soldering such a compact and delicate board proved harder than expected.

We ended up damaging two out of three Nicla boards (each costs about $50!). So, instead of direct soldering, we soldered header pins to the perfboard and carefully mounted the Nicla, a battery, and some tiny resistors. It was my first time handling such small components!

We tested it successfully, but then realized our new setup was too bulky to fit inside the 3D-printed egg. That led us to start thinking about a custom PCB and more compact internal structure.

To solve the space challenge, we began designing a new 3D-printed shell, modeled after the Attwater Prairie Chicken egg. We also polished the surface of the print to make it more realistic.

Before all this, we had tested our circuit on a breadboard with photoresistors to detect motion and light changes an important step in validating our sensor system.

 A breadboard circuit with Nicla sense ME and photoresistors for the Eggcellent Imposter project.
Breadboard setup with photoresistors and Nicla for early testing.

🟦 Drain Saver: From Simulation to Physical Testing

For our second project, Drain Saver, we focused on building and testing a better way to reduce water waste in autoclave cooling. Instead of moving straight to fabrication, we brainstormed as a team and updated our low-fidelity prototype to test ideas before full-scale construction.

A basic prototype model for testing heat mitigation and water conservation in an autoclave system.
Low-fidelity Drain Saver prototype ready for feedback.

We also prepared for simulations and feedback sessions. Although we didn’t begin CNC milling or MATLAB modeling this week, laying down the physical prototype helped us understand limitations and plan future improvements.

New Tools: SLA 3D Printing

To wrap up the week, I joined a hands-on workshop on SLA 3D printing, led by Erin. We learned how to prepare prints, wash and cure them properly, and handle resin safely. Watching high-resolution prints emerge from digital designs was truly inspiring this is definitely a tool I’m excited to use in future prototypes!

This week was full of practical learning, trial-and-error, and progress in both projects. I’m especially grateful to my mentors Dr. Holmes as well as my teammates and the amazing OEDK staff for their support.

Can’t wait to see what Week 4 brings!

Week 2: A Taste of Home, A World Away

It’s hard to believe that two weeks have already passed in the SEED internship program here at Rice University. While the first week was about settling in and getting introduced to our projects, the second week dove deep into hands-on engineering, real-world problem-solving, and lots of trial and error the kind that truly sharpens our skills.

Egg Project: Designing, Debugging, and Progressing

My team and I have been focused on designing the Egg Brooding & Monitoring System a conservation device meant to mimic and monitor the conditions of endangered Attwater Prairie Chicken eggs. This week, we rolled up our sleeves and got to work on designing the internal circuit that goes inside the egg.

Assembling the first version of our smart egg hardware
Assembling the first version of our smart egg hardware

 

One of the major blockers we faced was getting the Nicla Sense ME board to run the code properly. The libraries weren’t working at first, which slowed us down. We explored other libraries, tested different combinations, and finally managed to fix the code .

First prototype on the breadboard testing our circuit design before embedding it into the smart egg
First prototype on the breadboard testing our circuit design before embedding it into the smart egg

 

We also ran into Bluetooth connectivity issues between the egg and our substation. Initially, we were using an ESP32, but the signal was unreliable. After much testing, we decided to switch to a Raspberry Pi, which significantly improved our Wi-Fi stability between the substation and the client dashboard.

Each step this week required persistence, adaptability, and collaboration. We now have a functioning internal circuit, improved communication, and a refined architecture ready for testing.

Autoclave Project: Diagnosing and Ideating

We also made significant strides on our Autoclave Water Conservation and Heat Mitigation project. Early in the week, we met with our project client who brought a team of plumbers to help us understand the complex piping system around the autoclave. Some of the layouts remained unclear, so we invited Dr. Kevin, who joined us for an on-site walk-through.

Together, we examined the working autoclave system and sketched out the full piping diagram, giving us insight into how steam exits and where cooling is needed. Our goal is to bring the temperature of exhaust steam below 130°F, ideally without relying on continuous water use.

We brainstormed several concepts for our low-fidelity prototype, including:

  • Using a wider outlet pipe to reduce pressure buildup
  • Installing a thermostatic valve that only releases water when temperature exceeds a certain threshold
  • Exploring cooling jackets or wraps around the condensate pipe to reduce heat externally

These ideas are now being refined and tested as we move toward creating a working prototype.

Fusion 360 Training: Gaining CAD Skills

Another highlight of my week was participating in a Fusion 360 training session led by Jason, a rising senior at Rice University. During this CAD workshop, I learned the basics of digital modeling  from sketching 2D components to extruding and assembling 3D models.

This training gave me a whole new appreciation for the design process and equipped me with tools that will be essential for creating parts of our final prototypes in both projects.

Beyond the Lab: Wellness and Culture

Outside the lab, we enjoyed a Friday cooking session with fellow SEED interns. It was refreshing to unwind and bond over food, culture, and shared laughter.

I also visited the recreation center and was thrilled to see the swimming pool, which felt like a little slice of home. I attended a yoga session at the gym too  something new for me, but surprisingly relaxing and a perfect mental reset after a long week.

Looking Ahead

As I reflect on Week Two, I’m energized by the skills I’ve gained, the teamwork I’ve experienced, and the real progress we’ve made. From debugging Bluetooth to sketching out full steam systems and learning CAD this week has been full of growth and discovery.

A big thank you to Ms. Heidi Carson for making this journey possible. I can’t wait to see what Week Three brings!

Two weeks down. Five to go — and the momentum is just building.

Week 6: Final Fabrication, Testing, and Sharing Our Work

As the summer came to a close, our team reached an exciting milestone presenting our projects at the Summer Showcase. It was a week full of final testing, fabrication, poster preparation, and reflecting on the progress we’ve made throughout the internship. Both our teams Kangaroo Care Cable Management and Cheetos Extrusion wrapped up with key achievements and valuable lessons.


Kangaroo Care Cable Management

Sixth week, we proudly completed our first functional component using mold fabrication techniques. To create the part, we started by 3D-printing positive molds one for the tube clip and another for the garment-side clip housing. Using these, we poured silicone rubber to make precise negative molds. Then, using polyurethane and urethane resins, we cast our final components.

Seeing our part take shape from materials we mixed and poured ourselves was a powerful moment. This was no longer just an idea or a 3D model, this was a real, wearable component that could someday support improved care for newborns receiving iKMC. The part turned out sturdy, lightweight, and had the ergonomic design we aimed for. Each step from alignment to pouring and curing taught us hands-on manufacturing skills we’ll carry beyond this project.


Cheetos Extrusion

The Cheetos team also reached a huge moment when we produced edible extruded Cheetos, and people ate them! After extensive cleaning of all machine parts to ensure food safety, we began testing grits with different moisture contents 15%, 10%, 7%, 5%, 2%, and 0%. The improved torque, though still not perfect, helped deliver better extrusion performance with more consistent puffing and texture.

Through these tests, we found that 0% moisture gave us the best results. The extruded product was light, crispy, and had the classic puffed shape we were aiming for. Alongside testing, we researched and explored ideas for improving the feeding mechanism and belt tensioner to optimize consistency and minimize wheel burn or jamming.


Sharing Our Journey with the Community

To present our work, both teams prepared and printed detailed project posters, which we displayed at the Summer Showcase. We shared our ideas, challenges, and results with guests, mentors, and fellow teams. People were able to interact with our prototypes, view our testing setups, and even taste the results of our food extrusion trials.

Standing beside our posters, explaining the evolution from our earliest sketches to the final components, was a proud and fulfilling experience. This wasn’t just a technical project, it was a summer of learning, building, and collaborating across disciplines.

As part of the event, we were also treated to a special lunch organized by Chevron, one of the generous partners of Rice360. It was a great opportunity to relax, connect with other teams and mentors, and celebrate the culmination of our hard work in a more informal and joyful setting.


Growth Through Innovation and Collaboration

Participating in the Summer Showcase allowed me to reflect on the journey from brainstorming and prototyping to final presentations. It was rewarding to see how initial ideas grew into tangible, testable solutions. Sharing our work with a broader audience pushed me to communicate clearly and confidently a skill as essential as technical expertise. I also realized how collaboration, mentorship, and hands-on problem-solving shaped my growth not just as an engineer, but as a team player and global health innovator.

Week 5: High Fidelity Prototyping and Refined Testing

This week marked a transition from proof-of-concept to high-fidelity design as we advanced both the Kangaroo Cable Management and Giant Cheetos Machine projects. With deeper testing, better tools, and a clearer understanding of our design needs, we focused on refining both function and form.


iKMC Cable Management : Toward Final Prototypes

We began by iterating on our IV stand clip design, shifting away from the use of Velcro to explore more durable, adjustable fastening mechanisms. Our goal was to enhance long-term usability and reduce material fatigue from repeated use.

To ensure our final product would be clinically safe and manufacturable, we researched medical-grade materials suitable for hospital environments. This helped guide our decisions for the next stage of development.

We then transitioned to mold design, where we started creating a positive mold using 3D printing. This printed mold was then used to form a negative mold from silicone, which brings us one step closer to producing a soft, flexible final version of the clip using appropriate materials.

Another exciting development this week was receiving training on the laser cutter machine. We learned how to design parts and operate the machine, which opened up new possibilities for precision-cut components that will support both functional testing and aesthetic refinement.


Giant Cheetos Puff Machine: Moisture, Torque, and Feeding Flow

With the new smaller motor wheel installed, we resumed extruder testing this time focusing on how moisture content affects product consistency. The results were clear and promising: lower moisture levels produced puffed, brittle, and audibly crispy Cheetos, confirming our earlier hypothesis that low torque was the main issue.

We performed tests at 15%, 10%, 7%, 5%, 2%, and 0% moisture levels, carefully observing each batch’s extrusion quality and physical properties. The improved torque (though still not ideal) led to visible improvements in puffing and texture. However, we observed significant improvements in puffing and texture as moisture decreased with the best results achieved at 0% moisture.

Our next step is to design a controlled feeding mechanism that will provide a consistent flow of grits and help maintain optimal operating conditions. This refinement is essential for achieving reliable, repeatable Cheetos production.


Both projects are pushing us to think critically about real-world constraints from mechanical force to material safety  and refine our engineering solutions with every test and iteration. We’re getting closer to robust, field-ready designs, and each challenge brings us one step further.

 

 

Week 5 at SEED: Molding, CAD, Art and Riding Around Houston.

Molding for iKMC(Immediate Kangaroo Mother Care) – Hands-On Fabrication!

I finally got to apply molding skills I learned a while back—this time for our Kangaroo Mother Care (iKMC) project. The workflow was exciting: we started by 3D printing positive molds, then created negative molds using silicone rubber, and finally poured and cast the final pieces. There’s something deeply satisfying about seeing an idea take shape—literally!

Preparing the Positive Molds for 3D printing

 

Negative Silicon mold made from pouring Silicone on the positive mold 

CAD Modeling & Assembly Builds

This week was also packed with SolidWorks & Fusion modeling. I worked on full assemblies for our water sampling device and designed several components for the iKMC project. We printed and tested some of the new parts—it’s always a joy seeing designs go from screen to physical object!

Snippet of the Water Sampling Device Assembly

 

Snippet of a kangaroo cable management IV stand

Museum of Fine Arts Visit – Art Meets Innovation

On Saturday, we took a sunny stroll (under that classic Houston heat!) to the Museum of Fine Arts. Along the way, we spotted supercars and stylish architecture—Houston does not hold back on flair! Inside the museum, we explored how artists express complex ideas through their work. It was a refreshing reminder that creativity drives both art and engineering.

     At the Museum of Arts

Retail Therapy – Target & Walmart Run

We also took some time to explore Houston’s mega retail spaces. From Target to Walmart, these places are massive! I couldn’t help but compare them to retail stores back home—talk about scale and efficiency.

WalMart Store

Zipcar Adventures

One of the coolest campus perks? Zipcars! With my Kenyan friend (whom I met at the Servery), we rented a Zipcar, cruised to Walmart for a quick shopping trip, and zipped right back to Rice. Simple, smart, and super convenient.

ZipCars in their parking Area.

Week 4: From Design to Function

As we move further into our projects, this phase has been all about turning design concepts into physical prototypes, testing their performance, and making critical engineering decisions based on real-world constraints.


iKMC Cable Management: From Concept to Clip

Following valuable feedback from our supervisor, Dr. Kevin Holmes, and our client, Elisha Sanoussi, we revised our initial design by incorporating a clip-to-clip mechanism. In this design, a primary clip attaches securely to the mother’s garment, allowing secondary interchangeable clips to snap into place and hold various medical cables, such as IV lines, CPAP tubes, and NG tubes.

We successfully 3D printed the first versions of both the IV stand clip and the garment clip using a variety of materials PLA, PTU, and ABS to evaluate strength, flexibility, and durability. The IV stand clip can accommodate at least six tubes, while the garment clip holds up to three, allowing better cable organization and supporting comfortable, uninterrupted Kangaroo Mother Care.

After assembling the clips, we tested them by attaching different types of tubes to observe how well they held under simulated use conditions. This helped us understand how the clips perform when subjected to real-life tugs, bends, and movements.

We also conducted Design Review 2, where we presented our improved prototype, shared observations from testing, and received feedback on further iterations. One important suggestion from the review was to make the clip-to-clip design more modular, allowing the garment clip to hold various shapes and sizes of interchangeable cable holders. We are now continuing to iterate on the mechanism to enhance its usability and versatility.


Giant Cheetos Puff Machine: Addressing Speed and Torque

On the Cheetos side, we tackled one of the most significant mechanical challenges: the extruder’s high speed causing low torque, which directly affects the consistency and performance of the puffing process.

Our motor, rated at 3450 RPM and 5 HP (3.7 kW), was running the extruder at approximately 2495 RPM. However, through testing and research, we found that optimal puffing requires an extruder speed of just 350 to 500 RPM. The excessive speed not only leads to low torque but also causes product inconsistencies and motor strain during operation.

We evaluated three potential solutions:

  1. Purchasing a lower-speed motor with a 1440 RPM rating,
  2. Installing a Variable Frequency Drive (VFD) to regulate motor speed,
  3. Changing the size of the pulleys/wheels to adjust the speed ratio.

We chose to pursue the third option due to its feasibility and cost-effectiveness. The original system had a 7.7-inch pulley on the motor and an 11-inch pulley on the extruder, resulting in the undesired high RPM. We replaced the motor pulley with a 2.8-inch pulley, which reduced the extruder speed to around 878 RPM, a significant improvement, though still above the target range.

To accommodate the new configuration, we repositioned the extruder slightly to maintain belt tension and reused the same belt. We also filed down the screw head to increase the gap between the screw and die, improving material flow and reducing friction that previously caused stalling. With the mechanical modifications complete, the machine was prepared for the next phase of testing.

Finally, we presented all progress and technical decisions during our Design Review 2, where we explained our speed-reduction strategy, testing observations, and next steps for improving puff consistency through material composition and extrusion control.


These experiences are pushing me to think critically, problem-solve across disciplines, and communicate designs clearly. I’m excited to continue iterating both projects and getting closer to solutions that could make a real-world impact.